Patents by Inventor Brian Patrick Costello

Brian Patrick Costello has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9437949
    Abstract: Cable assembly including a carrier board having a terminating side and a mounting side that face in opposite directions. The terminating side includes a contact array of electrical contacts. The mounting side includes a mating array of electrical contacts. The contact array and the mating array are interconnected to each other through conductive pathways of the carrier board. The contact array along the terminating side overlaps with the mating array along the mounting side. The carrier board is configured to be mounted onto an electrical component having a two-dimensional array. The cable assembly also includes a plurality of cables having cable end portions that are coupled to the carrier board. The cable assembly includes a shield assembly that extends over the terminating side and covers the cable end portions and the contact array.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: September 6, 2016
    Assignee: Tyco Electronics Corporation
    Inventors: Arash Behziz, Brian Patrick Costello, Michael David Herring
  • Patent number: 9431783
    Abstract: A system includes a backplane and an auxiliary connector mounted to the backplane. The auxiliary connector is configured to mate with a corresponding mating auxiliary connector of an electrical power supply. A power connector is mounted directly to the backplane. The power connector is configured to mate with a corresponding mating power connector of the electrical power supply. A power bus bar is mounted to the backplane. The power bus bar is engaged in electrical contact with the power connector.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: August 30, 2016
    Assignee: Tyco Electronics Corporation
    Inventor: Brian Patrick Costello
  • Patent number: 9412496
    Abstract: A cable assembly for a cable backplane system includes a tray having a frame and spacer assemblies coupled to the frame that hold cable tray connectors in fixed positions relative to the frame. Each cable tray connector has a housing holding a plurality of contacts and cables extending rearward from the corresponding housing. The housings are configured to be received in corresponding openings in a backplane of the cable backplane system. A flexible cable harness extends from the tray. The flexible cable harness has a flexible shield electrically coupled to the frame and a harness connector electrically connected to at least one corresponding cable tray connector. At least some of the cables are routed from the tray through the flexible shield to the harness connector. The flexible shield provides electrical shielding for the cables. The harness connector is variably positionable relative to the tray.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: August 9, 2016
    Assignee: Tyco Electronics Corporation
    Inventors: Christopher David Ritter, Jeffrey Stewart Simpson, Tracy Lee Smith, Brian Patrick Costello, Jared Evan Rossman
  • Publication number: 20160211598
    Abstract: Cable connector including a connector body extending along a longitudinal axis between a mating side and a loading side of the connector body. The connector body is oriented with respect to a mating axis that is perpendicular to the longitudinal axis. The cable connector also includes electrical conductors having body segments that extend through the connector body between the mating and loading sides and contact beams that project from the mating side. The contact beams have mating interfaces that are configured to directly engage corresponding electrical contacts of a mating component during a mating operation. The contact beams are shaped to extend along the longitudinal axis away from the mating side and along the mating axis such that the mating interfaces form a two-dimensional (2D) array that is oriented substantially perpendicular to the mating axis.
    Type: Application
    Filed: January 16, 2015
    Publication date: July 21, 2016
    Inventors: Brian Patrick Costello, Michael David Herring, Arash Behziz, David Wayne Helster
  • Patent number: 9337595
    Abstract: A busbar connection system includes a busbar and a busbar connector having a base and first and second flexible mounting arms extending from the base. The base is secured to the busbar. The first and second flexible mounting arms each have termination portions extending therefrom. The termination portions are configured for mechanical and electrical termination to an electrical component. The flexible mounting arms allow relative movement between the busbar and the electrical component.
    Type: Grant
    Filed: October 15, 2014
    Date of Patent: May 10, 2016
    Assignee: Tyco Electronics Corporation
    Inventors: Michael David Herring, Brian Patrick Costello
  • Patent number: 9326417
    Abstract: A cable backplane system includes a backplane having a plurality of openings extending between a front and a rear of the backplane. The backplane has mounting locations proximate the openings. Mounting blocks are coupled to the front of the backplane at corresponding mounting locations. The mounting blocks are secured to the backplane by fasteners. A cable rack is coupled to the rear of the backplane and has a tray with a frame surrounding a raceway and spacers coupled to the tray. The spacers hold corresponding cable connectors and are secured to corresponding mounting blocks to position the spacers and cable connector assemblies relative to the backplane. The cable connectors are received in corresponding openings in the backplane and are held in position relative to the backplane by the spacers and mounting blocks.
    Type: Grant
    Filed: September 13, 2013
    Date of Patent: April 26, 2016
    Assignee: Tyco Electronics Corporation
    Inventors: Christopher David Ritter, Robert Paul Nichols, Brian Patrick Costello, Joshua Tyler Sechrist, Nathan Glenn Lehman
  • Publication number: 20160111836
    Abstract: A busbar connection system includes a busbar and a busbar connector having a base and first and second flexible mounting arms extending from the base. The base is secured to the busbar. The first and second flexible mounting arms each have termination portions extending therefrom. The termination portions are configured for mechanical and electrical termination to an electrical component. The flexible mounting arms allow relative movement between the busbar and the electrical component.
    Type: Application
    Filed: October 15, 2014
    Publication date: April 21, 2016
    Inventors: Michael David Herring, Brian Patrick Costello
  • Publication number: 20160093966
    Abstract: Cable assembly including a carrier board having a terminating side and a mounting side that face in opposite directions. The terminating side includes a contact array of electrical contacts. The mounting side includes a mating array of electrical contacts. The contact array and the mating array are interconnected to each other through conductive pathways of the carrier board. The contact array along the terminating side overlaps with the mating array along the mounting side. The carrier board is configured to be mounted onto an electrical component having a two-dimensional array. The cable assembly also includes a plurality of cables having cable end portions that are coupled to the carrier board. The cable assembly includes a shield assembly that extends over the terminating side and covers the cable end portions and the contact array.
    Type: Application
    Filed: September 26, 2014
    Publication date: March 31, 2016
    Inventors: Arash Behziz, Brian Patrick Costello, Michael David Herring
  • Patent number: 9281630
    Abstract: An electrical connector that includes a housing configured to be coupled to a mating connector. The connector has signal contacts held in signal contact openings. The signal contacts are arranged in arrays of quad groups. Each of the quad group has a set of four contacts arranged in row pairs and column pairs. The signal contacts of each quad group are configured to carry relational signals with each other signal contact in the quad group. Each signal contact is configured to electrically couple to a signal contact of the mating connector. The connector also includes ground shields held in corresponding ground shield openings. The ground shields have walls surrounding a corresponding quad group of signal contacts and provides electrical shielding from adjacent quad groups of signal contacts. The ground shields have mating ends for mating with corresponding ground contacts of the mating connector.
    Type: Grant
    Filed: July 11, 2014
    Date of Patent: March 8, 2016
    Assignees: Tyco Electronics Corporation, Tyco Electronics Japan G.K.
    Inventors: Brian Patrick Costello, Michael David Herring, Arash Behziz, Chad William Morgan, Nathan Lincoln Tracy, Masayuki Aizawa
  • Publication number: 20160056554
    Abstract: A connector assembly is configured to provide one or more signal paths between electrical components mounted on at least one component device. The connector assembly may include a printed circuit board (PCB) that supports one or more contacts on a first PCB surface that is opposite from a second PCB surface, a spacer secured over the first PCB surface, wherein at least portions of the one or more contacts are exposed through the spacer, and a support plate secured to the second PCB surface. The support plate is configured to mount the connector assembly to a first device surface that is opposite from a second device surface on which at least one electrical component is mounted.
    Type: Application
    Filed: August 20, 2014
    Publication date: February 25, 2016
    Inventor: Brian Patrick Costello
  • Publication number: 20160013594
    Abstract: An electrical connector that includes a housing configured to be coupled to a mating connector. The connector has signal contacts held in signal contact openings. The signal contacts are arranged in arrays of quad groups. Each of the quad group has a set of four contacts arranged in row pairs and column pairs. The signal contacts of each quad group are configured to carry relational signals with each other signal contact in the quad group. Each signal contact is configured to electrically couple to a signal contact of the mating connector. The connector also includes ground shields held in corresponding ground shield openings. The ground shields have walls surrounding a corresponding quad group of signal contacts and provides electrical shielding from adjacent quad groups of signal contacts. The ground shields have mating ends for mating with corresponding ground contacts of the mating connector.
    Type: Application
    Filed: July 11, 2014
    Publication date: January 14, 2016
    Applicant: Tyco Electronics Japan G.K.
    Inventors: Brian Patrick Costello, Michael David Herring, Arash Behziz, Chad William Morgan, Nathan Lincoln Tracy, Masayuki Aizawa
  • Patent number: 9232666
    Abstract: A cable backplane system includes a backplane having board areas surrounding a connector opening with holes in the board areas along the connector opening. Stiffeners are coupled to corresponding board areas along a front of the backplane. The stiffeners have bores aligned with corresponding holes in the backplane. A cable rack is coupled to the rear of the backplane. The cable rack has a tray with a frame surrounding a raceway and spacers coupled to the tray that hold corresponding cable connectors. The spacers have guide pins extending therefrom that pass through the holes in the backplane into corresponding bores in the stiffeners to position the spacers relative to the stiffeners and the backplane. The cable connectors are received in the connector opening in the backplane and held in position relative to the backplane by the spacers and stiffeners.
    Type: Grant
    Filed: November 8, 2013
    Date of Patent: January 5, 2016
    Assignee: Tyco Electronics Corporation
    Inventors: Christopher David Ritter, Robert Paul Nichols, Brian Patrick Costello, Joshua Tyler Sechrist, Nathan Glenn Lehman
  • Patent number: 9232676
    Abstract: A cable backplane system includes a backplane having a plurality of openings therethrough and a plurality of mounting blocks. A cable rack is coupled to a rear of the backplane and includes a tray having a frame surrounding a raceway. Spacers are coupled to the tray that are secured to corresponding mounting blocks to position the spacers relative to the backplane. Cable connector assemblies are held by the tray. Each cable connector assembly has a plurality of cables extending between at least two cable connectors. The cables are routed in the raceway. Each cable connector assembly is positioned between and supported by corresponding spacers on opposite sides of the cable connector assemblies. The spacers allow limited movement of the cable connectors in at least two directions to allow alignment of the cable connectors within corresponding openings in the backplane.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: January 5, 2016
    Assignee: Tyco Electronics Corporation
    Inventors: Joshua Tyler Sechrist, Christopher David Ritter, Nathan Glenn Lehman, Brian Patrick Costello, Robert Paul Nichols
  • Patent number: 9166309
    Abstract: An electrical system includes a bus bar having a plurality of layers including a conductive power layer and a conductive ground layer. The bus bar has a front edge with a plurality of tabs extending therefrom at spaced-apart locations. Each tab includes a power finger extending from the power layer and a ground finger extending from the ground layer. The bus bar also includes a connector shroud coupled to the front edge of the bus bar. The connector shroud has a base, a mating end, and a cavity defined therebetween. The cavity receives one of the tabs through the base. The mating end is configured to mate with an electrical connector. The cavity is configured to receive power and ground contacts of the electrical connector therein for electrical connection to the respective power and ground fingers of the tab.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: October 20, 2015
    Assignee: Tyco Electronics Corporation
    Inventors: Brian Patrick Costello, Joshua Tyler Sechrist
  • Patent number: 9155217
    Abstract: A cable backplane system includes a backplane and a cable rack coupled to the backplane. The cable rack includes first and second trays having first and second frames. A plurality of cable connector assemblies are held by the cable rack each having a plurality of cables extending between a first cable connector and a second cable connector. The first cable connector is coupled to the first frame and the second cable connector is coupled to the second frame with the cables routed in first and second raceways of the first and second trays. Float mechanisms are connected between the first and second frames that allow limited movement between the first and second trays. The float mechanisms allow alignment of the cable connectors with corresponding openings in the backplane.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: October 6, 2015
    Assignee: Tyco Electronics Corporation
    Inventors: Joshua Tyler Sechrist, Christopher David Ritter, Nathan Glenn Lehman, Brian Patrick Costello, Robert Paul Nichols
  • Patent number: 9099826
    Abstract: An electrical bridge is provided for electrically connecting first and second electronic modules that include first and second external chassis, respectively. The electrical bridge includes a rigid housing extending along a fixed path from a first end to a second end, and first and second electrical contacts held by the housing. The first and second electrical contacts are positioned at the first and second ends, respectively, of the housing. An electrical pathway is defined within the housing from the first electrical contact to the second electrical contact such that the first and second electrical contacts are electrically connected. The first and second ends of the housing are configured to be mounted to the first and second external chassis, respectively, such that the first and second electrical contacts are configured to mate with, and thereby electrically connect to, the first and second electronic modules, respectively.
    Type: Grant
    Filed: May 7, 2013
    Date of Patent: August 4, 2015
    Assignee: Tyco Electronics Corporation
    Inventors: Robert Paul Nichols, Brian Patrick Costello
  • Patent number: 9089068
    Abstract: A cable backplane system includes a backplane having a plurality of openings therethrough and a cable rack coupled to a rear of the backplane. The cable rack includes a tray having a frame surrounding a raceway and a brick held by the tray. The brick has side spacers at opposite sides of the brick and plates coupled to the side spacers that support a plurality of cable connector assemblies. Each cable connector assembly is positioned between and supported by corresponding plates on opposite sides of the cable connectors with the cable connectors positioned in corresponding openings in the backplane. The plates each include a hem folded over at a rear of the plate. The hem has an edge positioned rearward of the cable connectors and supporting the cable connectors from retreating from the openings in the backplane.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: July 21, 2015
    Assignee: Tyco Electronics Corporation
    Inventors: Joshua Tyler Sechrist, Christopher David Ritter, Nathan Glenn Lehman, Brian Patrick Costello, Robert Paul Nichols
  • Patent number: 9088140
    Abstract: A cable backplane system includes a backplane having a plurality of openings therethrough. A cable rack is coupled to a rear of the backplane, which includes a tray and spacers coupled to the tray that have guide pins. Cable connector assemblies are held by the tray. Removable dust caps are coupled to corresponding cable connectors each having a distal end and guide walls extending therefrom that guide mating of the cable rack with the backplane. The distal end of each dust cap is received in a corresponding opening in the backplane. The guide walls guide the cable rack relative to the backplane such that the guide pins of the spacers are aligned with guide holes of the backplane and such that the cable connectors are aligned with the openings of the backplane. The removable dust caps are removed after the cable rack is coupled to the backplane.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: July 21, 2015
    Assignee: Tyco Electronics Corporation
    Inventors: Joshua Tyler Sechrist, Christopher David Ritter, Nathan Glenn Lehman, Brian Patrick Costello, Robert Paul Nichols
  • Publication number: 20150162680
    Abstract: Daughter card assembly including a circuit board and leading and trailing connectors mounted to the circuit board. The leading and trailing connectors have mating ends that face in different directions along a board plane. The daughter card assembly also includes a support wall that is coupled to the circuit board and extends orthogonal to the circuit board. The support wall has a wall opening therethrough. The trailing connector is positioned on the circuit board such that the mating end substantially aligns with the wall opening. The daughter card assembly also includes a retention shroud that projects from an exterior surface of the support wall. The retention shroud defines a shroud passage that aligns with the wall opening. The shroud and wall openings form a receiving passage for receiving at least one of the trailing connector or a corresponding cable connector that mates with the trailing connector.
    Type: Application
    Filed: December 5, 2013
    Publication date: June 11, 2015
    Applicant: Tyco Electronics Corporation
    Inventors: Brian Patrick Costello, Christopher David Ritter, Steven Lee Flickinger, Evan Charles Wickes
  • Publication number: 20150129287
    Abstract: A cable backplane system includes a backplane having board areas surrounding a connector opening with holes in the board areas along the connector opening. Stiffeners are coupled to corresponding board areas along a front of the backplane. The stiffeners have bores aligned with corresponding holes in the backplane. A cable rack is coupled to the rear of the backplane. The cable rack has a tray with a frame surrounding a raceway and spacers coupled to the tray that hold corresponding cable connectors. The spacers have guide pins extending therefrom that pass through the holes in the backplane into corresponding bores in the stiffeners to position the spacers relative to the stiffeners and the backplane. The cable connectors are received in the connector opening in the backplane and held in position relative to the backplane by the spacers and stiffeners.
    Type: Application
    Filed: November 8, 2013
    Publication date: May 14, 2015
    Applicant: Tyco Electronics Corporation
    Inventors: Christopher David Ritter, Robert Paul Nichols, Brian Patrick Costello, Joshua Tyler Sechrist, Nathan Glenn Lehman