Abstract: A downhole well pumping assembly has a shroud with an upper section and a lower section sealed from one another. A submersible pump and a gas separator are housed within the upper section of the shroud. The gas separator has a liquid outlet in fluid communication with an intake of the pump, and a gas outlet in fluid communication with the gas outlet in the shroud. A motor is housed within the lower section of the shroud, the motor being coupled to the gas separator for rotating the gas separator and the pump. A well fluid lower inlet is in the shroud below the motor and a well fluid lower outlet is in the shroud above the motor.

Abstract: A method to separate a gas phase from a liquid phase in a subterranean formation that includes positioning a downhole tool in a wellbore, operating the downhole tool to form perforations in the subterranean formation in a manner that creates cyclonic motion in fluids that exit the subterranean formation and enter the wellbore through the perforations, the fluid having a gas phase and a liquid phase, and producing the liquid phase to the surface, whereby the liquid phase is substantially devoid of the gas phase as a result of the cyclonic motion.

Abstract: A connection between a shaft and a coupling that preferably involves involute shaped splines is designed to reduce stress from torque applied to the shaft by a drive motor. To avoid stress concentration at the mouth of the coupling on startup, the shaft splines are made to taper from the shaft end down to the spline end. As a result, the initial contact with the coupling splines occurs within the coupling and removed from it mouth. The shaft is allowed to elastically twist in response to the applied torque as the contact area increases with shaft twisting and the contact line moves toward the mouth of the coupling. Some shaft elastic twist occurs without adding stress to the shaft splines until coupling contact is made.

Abstract: An electric submersible pump ESP is run in to a desired subterranean location with a packer attached. Once at the desired location the packer is set either using the ESP or some other source of force or pressure. After the ESP has completed the task and needs to be removed, the packer stays set and the ESP releases from it. Removal of the ESP assembly allows a valve in the packer mandrel to close to isolate the zone from which the ESP had been pumping. The ESP can be run in on coiled tubing or rigid tubing or wireline.

Abstract: A downhole well pumping assembly has a shroud with an upper section and a lower section sealed from one another. A submersible pump and a gas separator are housed within the upper section of the shroud. The gas separator has a liquid outlet in fluid communication with an intake of the pump, and a gas outlet in fluid communication with the gas outlet in the shroud. A motor is housed within the lower section of the shroud, the motor being coupled to the gas separator for rotating the gas Separator and the pump. A well fluid lower inlet is in the shroud below the motor and a well fluid lower outlet is in the shroud above the motor.

Abstract: A method to separate a gas phase from a liquid phase in a subterranean formation that includes positioning a downhole tool in a wellbore, operating the downhole tool to form perforations in the subterranean formation in a manner that creates cyclonic motion in fluids that exit the subterranean formation and enter the wellbore through the perforations, the fluid having a gas phase and a liquid phase, and producing the liquid phase to the surface, whereby the liquid phase is substantially devoid of the gas phase as a result of the cyclonic motion.

Abstract: A device and method can detect, and also break, an occurrence of gas lock in an electrical submersible pump assembly in a well bore based upon surface or downhole data without the need for operator intervention. To detect an occurrence of gas lock, an instantaneous value is monitored using a sensor. Then a controller compares the instantaneous value to a threshold value over a predetermined duration to thereby detect the occurrence of gas lock in the electrical submersible pump assembly. Sensors can include, for example, a differential pressure gauge, a pressure gage located in a pump stage located toward the inlet, a fluid temperature sensor located toward the discharge, a free gas detector located near the pump discharge, an electrical resistivity gage, a flow meter located within surface production tubing, and a vibration sensor attached to a tubing string to measure a vibration signature.

Abstract: An electric submersible pump ESP is run in to a desired subterranean location with a packer attached. Once at the desired location the packer is set either using the ESP or some other source of force or pressure. After the ESP has completed the task and needs to be removed, the packer stays set and the ESP releases from it. Removal of the ESP assembly allows a valve in the packer mandrel to close to isolate the zone from which the ESP had been pumping. The ESP can be run in on coiled tubing or rigid tubing or wireline.

Abstract: A connection between a shaft and a coupling that preferably involves involute shaped splines is designed to reduce stress from torque applied to the shaft by a drive motor. To avoid stress concentration at the mouth of the coupling on startup, the shaft splines are made to taper from the shaft end down to the spline end. As a result, the initial contact with the coupling splines occurs within the coupling and removed from it mouth. The shaft is allowed to elastically twist in response to the applied torque as the contact area increases with shaft twisting and the contact line moves toward the mouth of the coupling. Stress concentration that formerly occurred at the coupling mouth is alleviated as some shaft elastic twist occurs without adding stress to the shaft splines until coupling contact is made.

Abstract: A device, method, and program product detect and break an occurrence of gas lock in an electrical submersible pump assembly in a well bore based upon surface or downhole data without the need for operator intervention. The system provides the ability to flush the pump and return the system back to production without requiring system shutdown. In addition, the system provides an algorithm for controlling a pump operating speed of the electrical submersible pump assembly to maximize production from the well bore.

Abstract: A device and method can detect, and also break, an occurrence of gas lock in an electrical submersible pump assembly in a well bore based upon surface or downhole data without the need for operator intervention. To detect an occurrence of gas lock, an instantaneous value is monitored using a sensor. Then a controller compares the instantaneous value to a threshold value over a predetermined duration to thereby detect the occurrence of gas lock in the electrical submersible pump assembly. Sensors can include, for example, a differential pressure gauge, a pressure gage located in a pump stage located toward the inlet, a fluid temperature sensor located toward the discharge, a free gas detector located near the pump discharge, an electrical resistivity gage, a flow meter located within surface production tubing, and a vibration sensor attached to a tubing string to measure a vibration signature.

Abstract: A device, method, and program product detect and break an occurrence of gas lock in an electrical submersible pump assembly in a well bore based upon surface or downhole data without the need for operator intervention. The system provides the ability to flush the pump and return the system back to production without requiring system shutdown. In addition, the system provides an algorithm for controlling a pump operating speed of the electrical submersible pump assembly to maximize production from the well bore.

Abstract: A centrifugal pump assembly for a well is lowered into the well on a string of tubing. A packer mounts to the pump assembly below an intake of the pump and is lowered in with the pump assembly. The packer is radially expansible to seal against the casing in the well. A conduit leads from the pump assembly to the packer for diverting a portion of the well fluid being pumped through the pump assembly. This pressurized fluid causes the packer to expand and seal against casing.

Abstract: A gas separator has a separator member that rotates with a shaft for separation of fluid components. A flow divider directs more dense fluid to the pump and less dense fluid into an annulus surrounding the pump. An impeller is located within the flow divider for urging fluid out of a downstream gas exit port. A single large gas exit port is used and may be combined with use of a single large fluid inlet. An auger may be located within the rotary separator member. Holes may be located in the sidewall of the rotary member or chamber. The holes are preferably located in a helical pattern above and adjacent the flights of the auger or are in vertical columns adjacent the baffles. The chamber may have a cylindrical or tapered profile. Alternatively, a series of sub-chambers may be used, each having a smaller radius than the preceding, upstream sub-chambers.

Abstract: An intake assembly for a well pump restricts gas entry into the pump when the pump is located in a horizontal section of the well bore. The restrictor is located within a tubular intake housing. The intake housing has apertures for receiving the flow of well fluid. The apertures are spaced circumferentially around the housing. Once installed in the well, some of the apertures will be at higher elevations than others. The restrictor partially blocks at least one of the higher elevation apertures and opens at least one of the lower elevation apertures. The gas will be at the higher elevations, thus it is restricted from flowing in through the higher elevation aperture while the liquid freely flows into the lower elevation aperture. The restrictor may be of a buoyant material to float upward in the well fluid. The restrictor may also be open in response to contact with the casing wall.

Abstract: A submersible well pump assembly using threaded connections, the submersible well pump assembly having a first housing, a second housing, a clamp ring, and at least one anti-rotation member. The first housing has an end having an outer surface, an end face, and a shoulder on that outer surface. The second housing has an end having an outer surface and an end face. The outer surface of the second housing has external threads formed thereon and the end face of the second housing abuts the end face of the first housing. The clamp ring is rotatably and slidably carried on the first housing and has internal threads that engage the external threads of the second housing. The clamp ring also has an internal shoulder that engages the shoulder of the first housing. To keep the connection secure, the assembly has at least one anti-rotation member having a cooperative element on each end of each housing to inhibit rotation of one housing relative to the other.

Abstract: An intake assembly for a well pump restricts gas entry into the pump when the pump is located in a horizontal section of the well bore. The restrictor is located within a tubular intake housing. The intake housing has apertures for receiving the flow of well fluid. The apertures are spaced circumferentially around the housing. Once installed in the well, some of the apertures will be at higher elevations than others. The restrictor partially blocks at least one of the higher elevation apertures and opens at least one of the lower elevation apertures. The gas will be at the higher elevations, thus it is restricted from flowing in through the higher elevation aperture while the liquid freely flows into the lower elevation aperture. The restrictor may be of a buoyant material to float upward in the well fluid. The restrictor may also be open in response to contact with the casing wall.

Abstract: A gas separator has a separator member that rotates with a shaft for separation of fluid components. A flow divider directs more dense fluid to the pump and less dense fluid into an annulus surrounding the pump. An impeller is located within the flow divider for urging fluid out of a downstream gas exit port. A single large gas exit port is used and may be combined with use of a single large fluid inlet. An auger may be located within the rotary separator member. Holes may be located in the sidewall of the rotary member or chamber. The holes are preferably located in a helical pattern above and adjacent the flights of the auger or are in vertical columns adjacent the baffles. The chamber may have a cylindrical or tapered profile. Alternatively, a series of sub-chambers may be used, each having a smaller radius than the preceding, upstream sub-chambers.

Abstract: A submersible well pump assembly using threaded connections, the submersible well pump assembly having a first housing, a second housing, a clamp ring, and at least one anti-rotation member. The first housing has an end having an outer surface, an end face, and a shoulder on that outer surface. The second housing has an end having an outer surface and an end face. The outer surface of the second housing has external threads formed thereon and the end face of the second housing abuts the end face of the first housing. The clamp ring is rotatably and slidably carried on the first housing and has internal threads that engage the external threads of the second housing. The clamp ring also has an internal shoulder that engages the shoulder of the first housing. To keep the connection secure, the assembly has at least one anti-rotation member having a cooperative element on each end of each housing to inhibit rotation of one housing relative to the other.

Abstract: A submersible pumping unit for use in a corrosive environment. The submersible pumping unit has a housing which encases a motor and a pump. A scavenging material is located in the housing to prevent corrosive agents in the well fluid from making contact with the motor.