Abstract: An electrical submersible well pump assembly having a pump, a pump motor, and a seal section. The motor drives the pump via shafts rotatingly coupled with a coupling assembly. The coupling assembly maintains the shaft ends in coaxial alignment with an alignment device. The alignment device is profiled on opposite ends for mating engagement with the centering profiles on the shaft ends.

Abstract: A submersible pumping system for use downhole that includes a housing, a pump and gas separator within the housing, a motor for driving the pump and separator, and a foaming agent injection system. The foaming agent injection system injects a foaming agent upstream of the pump and optionally upstream of the separator. The foaming agent injection system comprises a foaming agent supply, an injection pump, and foaming agent injection line.

Abstract: A progressing cavity pump is located within a well and has a gas separator for separating gas before reaching the pump. The pump has a rotor that is driven by a string of rods extending to the surface. A drive shaft for the gas separator is coupled to the rotor during pumping operation both for axial as well as rotational movement. The rotor assembly, when lowered through the tubing, stabs into engagement with the drive shaft of the gas separator in one version. In another version, the gas separator drive shaft is lowered through the tubing with the rotor and stabs into a hub sleeve in the gas separator.

Abstract: A submersible well pump assembly has a gas separator that separates gas prior to entering into the pump. A shroud encloses a portion of the pump assembly, including the gas separator. The gas separator has gas discharge tubes that extend from it out through the shroud. The gas discharge tubes are tangentially aligned to create a vortex on the exterior of the shroud.

Abstract: A seafloor pump assembly is installed within a caisson that has an upper end for receiving a flow of fluid containing gas and liquid. The pump assembly is enclosed within a shroud that has an upper end that seals around the pump assembly and a lower end that is below the motor and is open. An eduction tube has an upper end above the shroud within the upper portion of the caisson and a lower end in fluid communication with an interior portion of the shroud. The eduction tube causes gas that separates from the liquid and collects in the upper portion of the caisson to be drawn into the pump and mixed with the liquid as the liquid is being pumped.

Abstract: A hydrocarbon well pump has impellers and diffusers configured with inner and outer sections. The central section contains impeller passages configured for pumping liquid. The outer section contains turbine blades for compressing gas. A cylindrical sidewall separates the two sections. A driven shaft rotates the central and outer sections in unison.

Abstract: A submersible pump gas separator for a well pump has a housing with a rotatable shaft. A separating section in the housing separates heavier well fluid components into an area radially outward from the lighter components. A crossover member rotates with the shaft. The crossover member has a helical liquid passage having an inlet in fluid communication with the separating section for receiving the heavier components and an outlet in fluid communication with a liquid outlet of the housing. The crossover has a gas passage having an inlet in fluid communication with the separating section for receiving the lighter components and an outlet in fluid communication with a gas outlet of the housing.

Abstract: A centrifugal pump pumps well fluid with a high gaseous content by conditioning the well fluid with a conditioning impeller and conditioning diffuser design for use with gaseous well fluid. The conditioning impellers have vanes that are curved with a leading edge that is rotationally forward and axially below, or upstream, of a trailing edge. The outer end of the leading edge is rotationally forward of the inner end of the leading edge, which forces the well fluid radially inward and mixes the gas and liquids in the well fluid. The conditioning diffusers have blades that are curved with a leading edge that is rotationarily rearward and axially below a trailing edge. The blades are portions of a sphere, with a concaved side receiving well fluid from the conditioning impellers. The spherical shape forces the well fluid radially inward and axially upward.

Abstract: A well pumping system has a downhole rotary pump that drives a downhole reciprocating pump. The reciprocating pump is an intensifier, having a primary piston and a secondary piston of lesser diameter. A sequencing valve connects between the discharge of the rotary pump and the primary cylinder for alternately supplying well fluid from the rotary pump to the primary piston to stroke the primary and secondary pistons. The secondary piston pumps well fluid to the surface.

Abstract: A well pump has a riser gas separator for removing large slugs of gas prior to reentry into the pump. The riser extends upward from a barrier that is located in the well. The riser has an inlet that is located above an effective intake of the pump. Well fluid must turn to flow down to the pump, with gas separating by gravity flowing upward while the liquid flows downward. The downhole assembly has various configurations to assure that fluid flows past the motor for cooling.

Abstract: A well pump has a riser gas separator for removing large slugs of gas prior to reentry into the pump. The riser extends upward from a barrier that is located in the well. The riser has an inlet that is located above an effective intake of the pump. Well fluid must turn to flow down to the pump, with gas separating by gravity flowing upward while the liquid flows downward. The downhole assembly has various configurations to assure that fluid flows past the motor for cooling.

Abstract: A submersible pump assembly having first and second components that are coupled together has a removable externally splined sleeve. A key is located in the keyway between the shaft sleeve and the shaft for transmitting torque. A threaded fastener secures to a threaded hole extending inward from an end face of the shaft end coaxial with an axis of the shaft end. The fastener has a head that engages an outward facing shoulder of the shaft sleeve to releasably secure the shaft sleeve to the shaft. A coupling sleeve has internal splines that engage the external splined section of the shaft sleeve. The coupling sleeve is in engagement with a shaft end assembly of the second component for transmitting torque between the shafts of the first and second components. The head that of the fastener transmits axial loads between the shafts of the first and second components.

Abstract: A submersible pump assembly having first and second components that are coupled together has a removable externally splined sleeve. A key is located in the keyway between the shaft sleeve and the shaft for transmitting torque. A threaded fastener secures to a threaded hole extending inward from an end face of the shaft end coaxial with an axis of the shaft end. The fastener has a head that engages an outward facing shoulder of the shaft sleeve to releasably secure the shaft sleeve to the shaft. A coupling sleeve has internal splines that engage the external splined section of the shaft sleeve. The coupling sleeve is in engagement with a shaft end assembly of the second component for transmitting torque between the shafts of the first and second components. The head that of the fastener transmits axial loads between the shafts of the first and second components.

Abstract: A method and apparatus for removing sand, which has been separated from well fluids, from a well bore. A separator is provided to separate sand from well fluids before the well fluids enter an electrical submersible pump (ESP). A bypass tube is connected from a flow conduit above the pump to a location below the ESP where the sand is collected. The ESP is turned off and the fluid levels within the flow conduit are allowed to equalize. The flow conduit is then pressurized at the surface to cause a downward flow of well fluid in the flow conduit below an equilibrium point for the well fluid. After lowering the level of fluid within the flow conduit, the pressure within the flow conduit is then relieved, which causes the well fluid to flow upwards through the bypass tube to the flow conduit. As a result, sand is drawn up the bypass tube into the flow conduit above the pump.

Abstract: An electrical submersible pump (ESP) having tubing for recirculating fluid below the motor of the ESP for cooling purposes. By recirculating fluid below the motor, an ESP can then be placed below the perforations in a well casing, thereby taking advantage of gas separation from the fluid before the fluid enters the pump intake. Three embodiments are disclosed: a fluid tap in the production pump housing to which tubing is connected to recirculate the fluid; a recirculation pump that shares an intake with the production pump wherein the recirculation pump is used to recirculate the fluid; and a recirculation pump and a production pump that each have a separate intake wherein the recirculation pump is used to recirculate the fluid.