Abstract: A ventilated molded seat trim cover for a vehicle seat and a ventilated vehicle seat having a ventilated molded seat trim cover, comprising a stacked assembly of an upper textile layer, a first adhesive layer, an air permeable polyurethane cellular foam interlayer thermo-moldable at temperatures between about 104° C. and about 127° C., a second adhesive layer, a thermoplastic polyurethane (TPU) film, a third adhesive layer, and a scrim backing layer. The stacked assembly is compression molded in a 3-dimensional mold while at least a portion of the foam interlayer is heated to a temperature between about 104° C. and about 127° C. to form the ventilated molded seat trim cover. The TPU film prevents airflow passing through a bottom surface of the seat trim cover. Airflow in the foam interlayer can pass through the upper textile layer.

Abstract: An occupant classification system for a seat assembly (20) includes a plurality of sensors (32), a posture classifier and a weight classification system. The seat assembly includes a seat cushion (22) and a seat back (24). Each of the plurality of sensors (32) measures a force applied to the seat cushion (22) by an occupant of the seat assembly. The posture classifier identifies a posture of the occupant based on the distribution of forces applied to each of the plurality of sensors (32). The weight classification system identifies a weight class of the occupant based on the posture and the magnitude of forces applied to each of the plurality of sensors (32).

Abstract: A ventilated molded seat trim cover for a vehicle seat and a ventilated vehicle seat having a ventilated molded seat trim cover, comprising a stacked assembly of an upper textile layer, a first adhesive layer, an air permeable polyurethane cellular foam interlayer thermo-moldable at temperatures between about 104° C. and about 127° C., a second adhesive layer, a thermoplastic polyurethane (TPU) film, a third adhesive layer, and a scrim backing layer. The stacked assembly is compression molded in a 3-dimensional mold while at least a portion of the foam interlayer is heated to a temperature between about 104° C. and about 127° C. to form the ventilated molded seat trim cover. The TPU film prevents airflow passing through a bottom surface of the seat trim cover. Airflow in the foam interlayer can pass through the upper textile layer.

Abstract: An occupant classification system for a seat assembly (20) includes a plurality of sensors (32), a posture classifier and a weight classification system. The seat assembly includes a seat cushion (22) and a seat back (24). Each of the plurality of sensors (32) measures a force applied to the seat cushion (22) by an occupant of the seat assembly. The posture classifier identifies a posture of the occupant based on the distribution of forces applied to each of the plurality of sensors (32). The weight classification system identifies a weight class of the occupant based on the posture and the magnitude of forces applied to each of the plurality of sensors (32).

Abstract: Methods, devices and systems are provided for detecting drowsiness or the alertness level of a driver of vehicle. A driver's heart rate variability level is determined based on signals received from one or more sensors placed in the vehicle, such as biometric sensors located in a seat assembly. In response to a low heartbeat variability indicating a drowsy or non-alert driver, one or more output signals may be generated to warn or notify the driver.