Abstract: A production line (100) has an internal mixer (MI); at least one hot mixing line (102) disposed downstream of the internal mixer and including at least one twin-screw mixing machine (BXc) that performs a process of mixing the rubber mixture exiting the internal mixer; at least one cold mixing line (104) disposed downstream of the hot mixing line and including at least one twin-screw mixing machine (BXF) that performs a process of mixing the rubber mixture exiting the hot mixing line; a batch-off installation (BO) disposed downstream of the cold mixing line that performs an anti-sticking and cooling process of the rubber mixture exiting the cold mixing line; and an end-of-line installation (FL) disposed downstream of the batch-off installation that performs one or more end-of-line processes of the rubber mixture.

Abstract: A production line (200) for performing multi-pass mixing sequences of rubber mixtures has at least one first mixing line (200A) that produces a masterbatch and at least one second line (200B) that performs a final mixing process during a final pass of a multi-pass rubber mixing sequence. A mixing process produces a variety of rubber mixtures in a production line of the type disclosed.

Abstract: In the field of mixing rubber mixtures, the invention is directed to a rotor (100) for use in an internal mixer having a mixing vessel in which the rotor rotates, the rotor having one or more blades (104), each blade having a tip (104a) with a profile having a predefined curvature; and an anti-wear device detachably fixed to the tip (104a) of at least one blade, the anti-wear device including a plate (110) with a profile defined by a lower surface (112) with a curvature complementary to that of the tip 104a and an upper surface (114) with a curvature complementary to that of a wall of the vessel to define, between them, a zone of minimum distance that allows passage of the mixture between the plate (110) and the wall of the vessel. The invention is also directed to an internal mixer having at least one mixing vessel in which the disclosed rotor (100) rotates.

Abstract: In the field of mixing rubber mixtures, o a rotor (100), for use in an internal mixer having a mixing vessel in which the rotor rotates includes one or more blades (104), each blade having a tip (104a) with a profile having a predefined curvature and an anti-wear device detachably fixed to the tip (104a) of at least one blade. The anti-wear device includes a plate (110) with a profile defined by a lower surface (112) with a curvature complementary to that of the tip (104a) and an upper surface (114) with a curvature complementary to that of a wall of the vessel to define, between them, a zone of minimum distance that allows a passage of the mixture between the plate (110) and the wall of the vessel. One or more fastening systems (135) are fitted and tightened with respect to the plate (110) so as to engage the rotor (100).

Abstract: A mixing and extrusion machine (10) for the manufacture of rubber mixtures has a mixer with a converging conical twin screw (12) with a fixed frame (14) that supports sleeves (16). Two screws (18), being mounted at an angle, are mounted in the mixer (12) so as to move in translational movement between an opening (22) arranged upstream and an outlet (25) arranged downstream of the sleeves, so that the thread tips of each screw contact tangentially the surfaces of the opposite screw so that the screws remain substantially in contact with each other when the screws rotate at an angle and at a center distance that facilitates self-cleaning. The screw threads maintain tangential contact with the inner surfaces of the sleeves, thus preventing the retention of mixing material on these surfaces.

Abstract: A mixing and extrusion machine (10) for the manufacture of rubber mixtures includes a mixer with a converging conical twin-screw (12) with a fixed frame (14) that supports sleeves (16). Two screws (18), being mounted at an angle, are mounted in the mixer (12) in such a way as to move in translational movement between an opening (22) arranged upstream and an outlet (25) arranged downstream of the sleeves. The screws are mounted in the sleeves with removable doors including sliding shutters (40) installed relative to the outlet (25). The sliding shutters move linearly between a closed position, in which the sliding shutters prevent the mixer from discharging the mixture, and an open position, in which the sliding shutters prevent discharge of the mixture through the sides of two counter-rotating rollers (32) of a roller nose type system located just downstream of the outlet.

Abstract: A mixing and cooling system (1) includes a mixing and screw-extrusion machine (10) with a mixer (12) having a converging conical twin screw; a ram (30) that moves along the inside of an introduction hopper (24) of the machine; a roller nose system disposed just downstream of an outlet (25) of the mixer to form a sheet (112) of the mixture exiting the mixer; and a mobile sleeve or sleeves (34) that move in a linear movement relative to the outlet. The system also includes a cooling system with a spray installation(s) (102, 104) that delivers water at a predetermined rate to the sheet exiting the machine; a suction installation(s) proportionate to each spray installation; and at least one transport means (114, 116) that transports the sheet in a predetermined direction.

Abstract: A mixing and extrusion machine (10) has a converging conical twin-screw mixer (12) with a fixed frame (14) that supports sleeves (16) in which two screws (18) are mounted at an angle between an opening (22) arranged upstream of the sleeves, where an introduction hopper (24) of the machine (10) feeds the screws, and an outlet (25) arranged downstream of the sleeves, where the mixer discharges the mixture at the end of a mixing cycle. At least one mobile sleeve (34) is disposed towards the outlet, each mobile sleeve with a support surface (34a) of a predetermined surface area (34a) according to an elasticity of the mixture, and each mobile sleeve having one or more mobile elements that move by a linear movement with respect to the outlet in order to adjust a predetermined space between the sleeves and the screws.

Abstract: In the field of mixing rubber mixtures, the invention is directed to a rotor (100) for use in an internal mixer having a mixing vessel in which the rotor rotates, the rotor having one or more blades (104), each blade having a tip (104a) with a profile having a predefined curvature; and an anti-wear device detachably fixed to the tip (104a) of at least one blade, the anti-wear device including a plate (110) with a profile defined by a lower surface (112) with a curvature complementary to that of the tip 104a and an upper surface (114) with a curvature complementary to that of a wall of the vessel to define, between them, a zone of minimum distance that allows passage of the mixture between the plate (110) and the wall of the vessel. The invention is also directed to an internal mixer having at least one mixing vessel in which the disclosed rotor (100) rotates.

Abstract: The process includes a non-crosslinked self-sealing composition which is introduced into an extrusion means, the geometric and thermodynamic characteristics of which have been specially adapted. The speed and temperature conditions of the extrusion means are adjusted so that, at an application nozzle forming the outlet die of the extrusion means, the self-sealing composition is crosslinked. The application nozzle is brought close to the internal surface of the casing previously set in relative motion with respect to the application nozzle, and an extruded and crosslinked bead that has a given width and profile is deposited directly on the internal surface of the casing.

Abstract: The process includes a non-crosslinked self-sealing composition which is introduced into an extrusion means, the geometric and thermodynamic characteristics of which have been specially adapted. The speed and temperature conditions of the extrusion means are adjusted so that, at an application nozzle forming the outlet die of the extrusion means, the self-sealing composition is crosslinked. The application nozzle is brought close to the internal surface of the casing previously set in relative motion with respect to the application nozzle, and an extruded and crosslinked bead that has a given width and profile is deposited directly on the internal surface of the casing.

Abstract: Process for the manufacture of a rubber composition comprising various constituents, such as base elastomers, reinforcing fillers, additives and a vulcanization system, during which the following stages are carried out: A—using a continuous mixing device, a starting rubber composition comprising the reinforcing fillers and optionally other components, with the exception of the crosslinking system, is produced, the operating parameters for the continuous mixing device being chosen so that: a—the residence time of the elastomer in the mixing chamber is between 20 and 60 seconds, b—the specific energy conferred on the rubber composition is between 2000 joules/gram and 5000 joules/gram, B—at the outlet for the starting rubber composition from the mixing chamber, the temperature of the said starting rubber composition is lowered to a temperature of less than 140° C. in less than 5 minutes.

Abstract: A process for manufacturing a continuous strip of self-sealing product having very low hardness, being very elastic and highly tacky, the strip being intended for feeding a converting machine, during which a thermoplastic protective film is deposited on the surface of the strip. The process includes a step during which a strip of self-sealing product P is extruded to a first cross section (S0) at the outlet of the extrusion die (10). The strip is surrounded over its entire perimeter using a thermoplastic film (20) by welding the film to itself, after having deposited the film (20) around the strip. The strip is calendered in order to bring it down to a second cross section (S2), smaller in area than the first cross section.

Abstract: Process for the manufacture of a rubber composition comprising various constituents, such as base elastomers, reinforcing fillers, additives and a vulcanization system, during which the following stages are carried out: A—using a continuous mixing device, a starting rubber composition comprising the reinforcing fillers and optionally other components, with the exception of the crosslinking system, is produced, the operating parameters for the continuous mixing device being chosen so that: a—the residence time of the elastomer in the mixing chamber is between 20 and 60 seconds, b—the specific energy conferred on the rubber composition is between 2000 joules/gram and 5000 joules/gram, B—at the outlet for the starting rubber composition from the mixing chamber, the temperature of the said starting rubber composition is lowered to a temperature of less than 140° C. in less than 5 minutes.

Abstract: A process for manufacturing a continuous strip of self-sealing product having very low hardness, being very elastic and highly tacky, said strip being intended for feeding a converting machine, during which a thermoplastic protective film is deposited on the surface of the strip, and comprising the steps during which: a strip of self-sealing product P is extruded to a first cross section (S0), at the outlet of the extrusion die (10), the strip is surrounded over its entire perimeter using a thermoplastic film (20) by welding the film to itself, after having deposited the film (20) around the strip, the strip is calendered in order to bring it down to a second cross section (S2), smaller than the first cross section.

Abstract: A viscoelastic material is extruded by kneading-and-conveying screws of different respective diameters positioned coaxially and telescopingly. A flight trough of a larger-diameter screw has radial orifices allowing a first space swept by the flight of the larger-diameter screw to communicate with a second space swept by a flight of a smaller-diameter screw. A fixed cylindrical tube arranged coaxially with the screws is disposed radially between the first and second spaces within the region in which the screws telescope. The tube has radial apertures therethrough to conduct material from the orifices to the second space. The first space is closed off at an axial end thereof by a wall where foreign substances accumulate that do not pass through the orifices. A passage through the wall can be opened to remove the accumulated substances without interrupting the extrusion operation.

Abstract: A viscoelastic material is extruded by kneading-and-conveying screws of different respective diameters positioned coaxially and telescopingly. A flight trough of a larger-diameter screw has radial orifices allowing a first space swept by the flight of the larger-diameter screw to communicate with a second space swept by a flight of a smaller-diameter screw. A fixed cylindrical tube arranged coaxially with the screws is disposed radially between the first and second spaces within the region in which the screws telescope. The tube has radial apertures therethrough to conduct material from the orifices to the second space. The first space is closed off at an axial end thereof by a wall where foreign substances accumulate that do not pass through the orifices. A passage through the wall can be opened to remove the accumulated substances without interrupting the extrusion operation.