Abstract: A method includes sending a first safety instruction to a machine in response to, within an entry window of time, receiving an open alert that a movable barrier is in an open state, where the movable barrier is at an entry point of an enclosure protecting personnel from the machine, receiving tag information of a person from a reader at the movable barrier, and confirming that the tag information belongs to a person authorized to enter the enclosure. The method includes sending a second safety instruction to the machine in response to, within the entry window of time, receiving the open alert, and without receiving tag information or confirming that the tag information belongs to a person authorized to enter the enclosure. The first and second safety instructions are different and the first safety instruction is less restrictive than the second safety instruction in terms of actions to prevent injury.

Abstract: A method for predicting end-of-life for a component includes determining a baseline lifetime model for a component connected to a machine functional safety system. The component is part of a system with physical devices. The method includes monitoring environmental conditions and usage conditions of the component and modifying the baseline lifetime model based on the monitored environmental and usage conditions to produce a modified lifetime model for the component. The method includes tracking a lifetime progress of the component with respect to the modified lifetime model and sending an alert in response to lifetime progress of the component reaching a lifetime threshold associated with the modified lifetime model.

Abstract: A method for derivation of a machine signature includes receiving sensor information from a primary sensor, where the primary sensor is positioned to receive information from a portion of an industrial operation, and receiving sensor information from one or more secondary sensors. The secondary sensors are arranged to provide additional information about the industrial operation indicative of current operating conditions of the industrial operation. The method includes using the sensor information from the secondary sensors and machine learning to determine if the portion of the industrial operation is operating in a normal condition and, in response to determining that the portion of the industrial operation is operating normally, using sensor information from the primary sensor during the normal operating condition to derive a primary sensor signature for the sensor information from the primary sensor.

Abstract: A safety design system assists in the development of compliant industrial safety systems. User interfaces provided by the design system guide the user through an intuitive workflow for carrying out risk assessment analysis on industrial assets and designing safety functions for mitigating risks associated with the industrial assets. These user interfaces offer multiple views of safety system design aspects, including a layout view and a table view that offer alternative views of hazard and safety function data. The system also guides the user to the selection of suitable input, logic, and output devices for each safety function based on results of the risk assessment and local industrial safety standards.

Abstract: A method includes sending a first safety instruction to a machine in response to, within an entry window of time, receiving an open alert that a movable barrier is in an open state, where the movable barrier is at an entry point of an enclosure protecting personnel from the machine, receiving tag information of a person from a reader at the movable barrier, and confirming that the tag information belongs to a person authorized to enter the enclosure. The method includes sending a second safety instruction to the machine in response to, within the entry window of time, receiving the open alert, and without receiving tag information or confirming that the tag information belongs to a person authorized to enter the enclosure. The first and second safety instructions are different and the first safety instruction is less restrictive than the second safety instruction in terms of actions to prevent injury.

Abstract: An industrial locking switch comprises multiple locking tongue entry slots formed on adjacent sides of the locking switch housing, thereby supporting receipt of the corresponding locking tongue from multiple directions of approach without the need to mechanically modify the switch's head or to reorient the switch itself. The locking switch houses locking bolt detection circuity comprising multiple series connected RFID coils configured to detect an RFID tag mounted on the locking tongue when the locking tongue is inserted into any of the entry slots.

Abstract: A component includes a housing mounted at an entry point of an enclosure protecting a machine. The component includes a first RFID sensor, in the housing, that reads a first RFID tag in close proximity to the first RFID sensor indicating a closed status of a movable barrier of the enclosure at the entry point. Opening of the movable barrier allows entry to the enclosure. The component includes a second RFID sensor, in the housing, that reads a second RFID tag of an authorized person. The component includes a barrier access module that sends an open alert that the movable barrier is in an open state in response to the first RFID sensor not being close enough to read the first RFID tag, and an identification module that sends tag information unique to a person from the second RFID tag.

Abstract: A method for using sensor data and operational data of an industrial process to identify problems includes gathering sensor data from one or more sensors sensing conditions on equipment of an industrial process, receiving command information about operational commands issued to the equipment of the industrial process, and for each sensor of the one or more sensors, comparing the sensor data with signature information for the sensor. The signature information for the sensor is relevant for operational commands issued to the equipment. The method includes determining if the sensor data of a sensor of the one or more sensors exceeds the signature information corresponding to the sensor, locating a problem with a piece of equipment of the industrial process monitored by the sensor of the one or more sensors based on the sensor data exceeding the signature information for the sensor and issuing an alert reporting the problem.

Abstract: A method for derivation of a machine signature includes receiving sensor information from a primary sensor, where the primary sensor is positioned to receive information from a portion of an industrial operation, and receiving sensor information from one or more secondary sensors. The secondary sensors are arranged to provide additional information about the industrial operation indicative of current operating conditions of the industrial operation. The method includes using the sensor information from the secondary sensors and machine learning to determine if the portion of the industrial operation is operating in a normal condition and, in response to determining that the portion of the industrial operation is operating normally, using sensor information from the primary sensor during the normal operating condition to derive a primary sensor signature for the sensor information from the primary sensor.

Abstract: A component includes a housing mounted at an entry point of an enclosure protecting a machine. The component includes a first RFID sensor, in the housing, that reads a first RFID tag in close proximity to the first RFID sensor indicating a closed status of a movable barrier of the enclosure at the entry point. Opening of the movable barrier allows entry to the enclosure. The component includes a second RFID sensor, in the housing, that reads a second RFID tag of an authorized person. The component includes a barrier access module that sends an open alert that the movable barrier is in an open state in response to the first RFID sensor not being close enough to read the first RFID tag, and an identification module that sends tag information unique to a person from the second RFID tag.

Abstract: For motion transformation an apparatus includes a key and a plunger. The key moves along a first axis in a linear key displacement direction and along the first axis in a linear key return direction that is opposite the key displacement direction. The key includes a motivating arm on a distal end. The motivating arm includes a displacement cam surface disposed on a ventral side of the motivating arm and a return cam surface disposed on a dorsal side of the motivating arm. The plunger moves along a second axis. The plunger includes a displacement interface that is motivated by the displacement cam surface in response to the key moving in the key displacement direction to motivate the plunger in a plunger displacement direction. The plunger further includes a return interface.

Abstract: A method for risk assessment violation monitoring during a functional safety process includes receiving parameters from a risk assessment of a portion of a system with physical devices. The parameters of the risk assessment are applicable to a safety device of a machine safety system. The safety device is configured to prevent a hazardous condition in the system. The method includes detecting a change of a condition of the safety device. The condition is indicative of a potential safety issue affecting operation of the machine safety system. The method includes comparing parameters related to the change of the condition of the safety device with the parameters from the risk assessment and sending an alert in response to determining that the change of the condition of the safety device results in a violation of the risk assessment.

Abstract: A method for monitoring machine operation for various machine speed and loads includes measuring vibration information at a sensor associated with a machine and an associated machine speed. The machine is a rotating machine. The method includes performing an operational frequency analysis of the vibration information and comparing results from the operational frequency analysis with a vibration signature for the machine. The vibration signature is for a machine speed that matches the machine speed of the measured vibration information. The vibration signature is one of several vibration signatures for the machine where each is for a different machine speed. The method includes identifying a potential failure mode based on a frequency range where the frequency analysis of the measured vibration information exceeds, by a threshold amount, the vibration signature of the plurality of vibration signatures that matches the machine speed, and transmitting an alert comprising the identified potential failure mode.

Abstract: A method for predicting end-of-life for a component includes determining a baseline lifetime model for a component connected to a machine functional safety system. The component is part of a system with physical devices. The method includes monitoring environmental conditions and usage conditions of the component and modifying the baseline lifetime model based on the monitored environmental and usage conditions to produce a modified lifetime model for the component. The method includes tracking a lifetime progress of the component with respect to the modified lifetime model and sending an alert in response to lifetime progress of the component reaching a lifetime threshold associated with the modified lifetime model.

Abstract: A component for light curtain alignment includes a light intensity receiver that receives a plurality of light intensity signals from beam receivers of a receiver unit of a light curtain. The light curtain includes a transmitter unit with beam transmitters arranged linearly on the transmitter unit. The light curtain includes the receiver unit with the plurality of beam receivers arranged linearly. Each beam receiver is configured to receive light from a corresponding beam transmitter. The component includes a light intensity transmitter configured to transmit, from the light curtain, the plurality of light intensity signals received by the light intensity receiver, where each light intensity signal is from one or more beam receivers, and a trip transmitter that transmits a trip signal in response to determining that a light intensity signal from a beam receiver of the plurality of beam receivers is below a trip threshold.

Abstract: A cable pull switch includes a polychotomous sensor configured to provide a reading of at least one of a plurality of values, the reading corresponding to a tension on a pull cable or a linear displacement of an end of a pull cable. A processor coupled to the polychotomous cable pull sensor configured to determine a rate of change of the value of the reading from the sensor and determine an occurrence of a cable pull event, the determination based on the determined rate of change of the value, and determine whether the rate of change of the value of an electrical resistance through the polychotomous cable pull sensor is below a threshold rate of change value, and adjust an upper pull threshold value to a new upper pull threshold value that is based on a present reading of the value of the electrical resistance through the strain gauge.

Abstract: A mobile clamp attaches to a steam pipe and converts thermal energy to electric energy. One side of the clamp is generally open to allow for insertion of the steam pipe. During insertion, opposing blocks on either side of the clamp are deflected apart. Each block includes a curved channel extending along the length of the block to receive the steam pipe. Fitting the steam pipe within the channel aligns the clamp on the steam pipe. A biasing force applied to the blocks to return each block to an initial position provides a clamping force on the steam pipe to positively retain the clamp on the pipe. Thermoelectric devices are mounted on the blocks to convert the thermal energy into electrical energy. Thermal energy is transmitted from the steam, through the steam pipe, through the block pressed against the steam pipe, and to the thermoelectric device.

Abstract: An industrial locking switch comprises multiple locking tongue entry slots formed on adjacent sides of the locking switch housing, thereby supporting receipt of the corresponding locking tongue from multiple directions of approach without the need to mechanically modify the switch's head or to reorient the switch itself. The locking switch houses locking bolt detection circuity comprising multiple series connected RFID coils configured to detect an RFID tag mounted on the locking tongue when the locking tongue is inserted into any of the entry slots.

Abstract: A cable pull switch includes a polychotomous sensor configured to provide a reading of at least one of a plurality of values, the reading corresponding to a tension on a pull cable or a linear displacement of an end of a pull cable. A processor coupled to the polychotomous cable pull sensor configured to determine a rate of change of the value of the reading from the sensor and determine an occurrence of a cable pull event, the determination based on the determined rate of change of the value, and determine whether the rate of change of the value of an electrical resistance through the polychotomous cable pull sensor is below a threshold rate of change value, and adjust an upper pull threshold value to a new upper pull threshold value that is based on a present reading of the value of the electrical resistance through the strain gauge.

Abstract: A cable pull switch includes a polychotomous sensor configured to provide a reading of at least one of a plurality of values, the reading corresponding to a tension on a pull cable or a linear displacement of an end of a pull cable. A processor coupled to the polychotomous cable pull sensor configured to determine a rate of change of the value of the reading from the sensor and determine an occurrence of a cable pull event, the determination based on the determined rate of change of the value, and determine whether the rate of change of the value of an electrical resistance through the polychotomous cable pull sensor is below a threshold rate of change value, and adjust an upper pull threshold value to a new upper pull threshold value that is based on a present reading of the value of the electrical resistance through the strain gauge.