Abstract: A system operating as a centrifugal, liquid-liquid separator may be controlled, and even optimized, by automatic control of back pressure to establish an optimum position of the dispersion band therein. Optimizing to minimize impurities (from each other) in each of two separated phases is possible, even simultaneously, by reliance on a processor setting the settling lengths of both heavy and light phases at the same value. Settling length, defined in accordance with the invention, reflects a settling velocity multiplied by a residence time. Equating these lengths, for droplets of each in the other liquid, provides superior results over conventional settling theory maximizing settling area. Equalization of residence times did not provide an improvement over conventional settling theory.

Abstract: A centrifugal, liquid-liquid separator is controlled, first by automatic control of back pressure to position of the dispersion band and equalize the settling lengths of both heavy and light phases. In line testing of a parameter reflecting the BS&W content of output oil controls withdrawal from a tank, and throughput rate through the separator. Output always meets a predetermined specification established on a daily basis by a market price and quality (contamination limit, maximum BS&W) for oil. Control provides assurance that all of a particular load in a tank will meet specification, and that it cannot change significantly before refining. Once the adjustment of the separator system reaches its lowest flow limit, processing halts, to assure that the oil quality is optimized. The controller may be used on any tank of separated oil to assure that no oil is withdrawn “out of spec.

Abstract: A system operating as a centrifugal, liquid-liquid separator may be controlled, and even optimized, by automatic control of back pressure to establish an optimum position of the dispersion band therein. Optimizing to minimize impurities (from each other) in each of two separated phases is possible, even simultaneously, by reliance on a processor setting the settling lengths of both heavy and light phases at the same value. Settling length, defined in accordance with the invention, reflects a settling velocity multiplied by a residence time. Equating these lengths, for droplets of each in the other liquid, provides superior results over conventional settling theory maximizing settling area. Equalization of residence times did not provide an improvement over conventional settling theory.

Abstract: An apparatus and method isolating ion generation from target metal precipitation and flocculation rely on an ion generator and a precipitation reactor distinct, separated, optimized, and otherwise independent from each other as to flow regime and contained fluid at all times. No co-habitation of ion generation and precipitation nor their flow regimes is permitted in a single unit. Plug flow at hyper turbulence in the ion generator contrasts with quiescent to laminar flows in the precipitation reactor. Coating sacrificial anodes is avoided by avoiding over driving currents for ionization at the anode. A precipitation reactor is optimized by a dwell time effective to precipitate and flocculate heavy target metal precipitants and sacrificial ions relying on weak forces not tolerated by inertial forces in the ion generator.

Abstract: A hybrid scavenger operates downstream of a separator such as a gunbarrel separator for petroleum production. The separator may be overdriven to maximize use of a permitted reinjection rate. The hybrid scavenger then extracts water from the oil and oil from the water without having to treat the entire stream of incoming production fluids.

Abstract: A continuous centrifugal separator (CCS) system provides a laminar, annular, velocity distribution (LAVD) throughout, using axially staged and radially staged distribution of incoming flows. Diffuser plates help establish the LAVD at comparatively low (stably laminar) Reynolds numbers in axial flow through a trapezoidal (trapezoid of rotation) rotor shell. Dynamic cleaning (during uninterrupted operation) by feedback control of fluid and system conditions (e.g., turbidity, vibration) may be set and reset by feedback control. Static cleaning removes deposits not flushed by dynamic cleaning. A coalescence plate encourages collapse of the dispersion band to a thin boundary between separated species at a central radius optimized by operating parameters, such as mass flow rate and rotational velocity.

Abstract: A system operating as a centrifugal, liquid-liquid separator may be controlled, and even optimized, by automatic control of back pressure to establish an optimum position of the dispersion band therein. Optimizing to minimize impurities (from each other) in each of two separated phases is possible, even simultaneously, by reliance on a processor setting the settling lengths of both heavy and light phases at the same value. Settling length, defined in accordance with the invention, reflects a settling velocity multiplied by a residence time. Equating these lengths, for droplets of each in the other liquid, provides superior results over conventional settling theory maximizing settling area. Equalization of residence times did not provide an improvement over conventional settling theory.

Abstract: A system operating as a centrifugal, liquid-liquid separator may be controlled, and even optimized, by automatic control of back pressure to establish an optimum position of the dispersion band therein. Optimizing to minimize impurities (from each other) in each of two separated phases is possible, even simultaneously, by reliance on a processor setting the settling lengths of both heavy and light phases at the same value. Settling length, defined in accordance with the invention, reflects a settling velocity multiplied by a residence time. Equating these lengths, for droplets of each in the other liquid, provides superior results over conventional settling theory maximizing settling area. Equalization of residence times did not provide an improvement over conventional settling theory.