Abstract: An assembly and method of manufacturing an assembly for use as an isolation barrier to be run in and secured within a well. The assembly has a sleeve member positioned on the exterior of a tubular body, fixed at each end to create a chamber therebetween. Fluid can enter the chamber through a port in the tubular body to morph the sleeve member against a larger diameter surface in the well. The sleeve member is formed of at least two materials, welded together and machined before being arranged on the tubular body. One material is more expandable than the other so as to morph more easily. The sleeve is connected to the tubular body by screw threads and seals. Initial construction of the sleeve member allows welding, inspection and machining without affecting the tensile strength of the tubular body or complete assembly.

Abstract: A method of manufacturing an assembly for use as an isolation barrier to be run in and secured within a well. The assembly has a first tubular section providing a mandrel portion over which a sleeve body is located. The sleeve body is initially welded to a second tubular section to provide a part assembly which can be welded, inspected and machined without affecting the mandrel portion. The second tubular section is then coupled to the first tubular section and the sleeve body welded to the first tubular section to provide a chamber between the sections and the sleeve body. In use, fluid can enter the chamber through a port in the mandrel portion and morph the sleeve against a larger diameter surface in the well. In an embodiment the second tubular section includes a support for the sleeve body during initial welding which is then machined away.

Abstract: A method and apparatus for well intervention in which an expandable element is provided on a tubular. Using reclaimed drill pipe (12), an a recess (26) is formed at open end of the box section (16) and an annular sleeve (34) is slid over the pipe end into the recess (26). The sleeve (34) is affixed at either end by welding or suitable adhesive to provide a pressure tight chamber. A port (30) drilled through the pipe to access the chamber from the pipe bore is used to expand the sleeve (34) when the drill pipe is run in at tight tolerance in a wellbore.

Abstract: A method of manufacturing an assembly for use as an isolation barrier to be run in and secured within a well. The assembly has a first tubular section providing a mandrel portion over which a sleeve body is located. The sleeve body is initially welded to a second tubular section to provide a part assembly which can be welded, inspected and machined without affecting the mandrel portion. The second tubular section is then coupled to the first tubular section and the sleeve body welded to the first tubular section to provide a chamber between the sections and the sleeve body. In use, fluid can enter the chamber through a port in the mandrel portion and morph the sleeve against a larger diameter surface in the well. In an embodiment the second tubular section includes a support for the sleeve body during initial welding which is then machined away.

Abstract: An assembly and method of manufacturing an assembly for use as an isolation barrier to be run in and secured within a well. The assembly has a sleeve member positioned on the exterior of a tubular body, fixed at each end to create a chamber therebetween. Fluid can enter the chamber through a port in the tubular body to morph the sleeve member against a larger diameter surface in the well. The sleeve member is formed of at least two materials, welded together and machined before being arranged on the tubular body. One material is more expandable than the other so as to morph more easily. The sleeve is connected to the tubular body by screw threads and seals. Initial construction of the sleeve member allows welding, inspection and machining without affecting the tensile strength of the tubular body or complete assembly.

Abstract: A morphable packer and method of setting the packer to anchor one tubular within another tubular or borehole, and create a seal across an annulus in a well bore. The packer is formed as a single tubular member having a central section between end sections. Undulations are formed on the tubular member to create recesses in which annular slips having oppositely arranged inclined surfaces and an outer gripping surface are located to provide an anchoring arrangement. When morphed the slips move uniformly radially outwards and anchor to an outer tubular. Embodiments include pairs of reversed slips located in the recess, pairs of anchoring arrangements located along the tubular member and a gasket seal arranged around the tubular member.

Abstract: A pressure intensifier and method of increasing fluid pressure at a desired location in a well bore. A central mandrel having a bore therethrough is affixed in a string. Surrounding the mandrel is a cylindrical body having stacked pistons. At a predetermined fluid pressure through the bore, the pistons release and are moved downwards, to integrate pressure across the pistons and act on a chamber pre-filled with application fluid. The application fluid is forced through delivery conduits at a higher pressure than the predetermined fluid pressure and may be used to morph a tubular. In an embodiment, the predetermined fluid pressure is field adjustable.

Abstract: Method and apparatus for delivering fluid at a high pressure to a predetermined location in a downhole environment. A tool including a chamber is located in a wellbore with the chamber being at a first chamber pressure and first chamber volume. Fluid is introduced to the chamber through a first fill mechanism to increase pressure in the chamber and close the chamber at a second chamber pressure and a second chamber volume. Pumping fluid through the tool at a pressure greater than the second chamber pressure activates a pressure intensifier in a second fill mechanism and fluid at a multiplied pressure is added to the chamber. The chamber then contains fluid at an increased third chamber pressure and third chamber volume. An embodiment of a packer being set using the apparatus and method is described.

Abstract: A pressure intensifier and method of increasing fluid pressure at a desired location in a well bore. A central mandrel having a bore therethrough is affixed in a string. Surrounding the mandrel is a cylindrical body having stacked pistons. At a predetermined fluid pressure through the bore, the pistons release and are moved downwards, to integrate pressure across the pistons and act on a chamber pre-filled with application fluid. The application fluid is forced through delivery conduits at a higher pressure than the predetermined fluid pressure and may be used to morph a tubular. In an embodiment, the predetermined fluid pressure is field adjustable.

Abstract: A morphable packer and method of setting the packer to anchor one tubular within another tubular or borehole, and create a seal across an annulus in a well bore. The packer is formed as a single tubular member having a central section between end sections. Undulations are formed on the tubular member to create recesses in which annular slips having oppositely arranged inclined surfaces and an outer gripping surface are located to provide an anchoring arrangement. When morphed the slips move uniformly radially outwards and anchor to an outer tubular. Embodiments include pairs of reversed slips located in the recess, pairs of anchoring arrangements located along the tubular member and a gasket seal arranged around the tubular member.