Patents by Inventor Carl Gehlhausen

Carl Gehlhausen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11125390
    Abstract: The present invention relates to containers and packaging materials, and more particularly to a container having a thermal barrier member for reducing the transfer of heat from and/or to the container. The shipping container preferably comprises an outer vessel with an O-ring and an inner vessel separated by an air gap. The inner vessel has a first and second wall and a lid assembly. The lid assembly has a top lid and a bottom lid and a thermal paste. A felt gasket is preferably positioned between the lid assembly and the first and second walls. The first and second walls comprise at least two relief valves. One relief valve is a Flame Arresting/Smoke Particulate Filtration/Chemical Adsorption Unit Assembly and the valve is bi-directional. The thermal paste is preferably a flowable polymer based heat-absorbing material. The shipping container is stackable on a registration plate with other containers.
    Type: Grant
    Filed: August 25, 2017
    Date of Patent: September 21, 2021
    Inventors: Carl Gehlhausen, Daniel Gehlhausen, Dennis Campbell, Von R Walters
  • Patent number: 10745185
    Abstract: The present invention relates to a flame retardant shipping container for lithium ion batteries, and more particularly for containing a thermal runaway event. The shipping container comprising an outer box, preferably made of flame-retardant corrugated fiberboard, containing a vacuum plenum/thermal shield assembly and a tray and a first flame-retardant pouch. The assembly comprising an inner container on a thermal shield inside a metalized vacuum bag. The inner container further comprises an inner cavity and an opening and a second flame-retardant pouch. The assembly rests on the tray. The pouches contain molecular sieves and palladium plated microsphere catalysts. The thermal shield has an aluminum foil surface and is filled with thermal paste. The tray is preferably flame-retardant molded paper pulp and forms at least two pockets separated by flame-retardant molded pulp separators. The tray is separated from the outer box by an air gap containing the first flame-retardant pouch.
    Type: Grant
    Filed: August 24, 2018
    Date of Patent: August 18, 2020
    Inventors: Carl Gehlhausen, Daniel Gehlhausen, Dennis Campbell, Von R Walters
  • Patent number: 10584829
    Abstract: A shipping container for shipping thermally active materials includes a plurality of structural panels that define a container interior, and are configured for receiving the thermally active materials. The container also includes an exterior disposed adjacent to an environment in which the shipping container is disposed. A thermal barrier member is placeable between the thermally active materials and the environment in which the container is placed. The thermal barrier includes a thermal barrier interior panel and a thermal barrier external panel defining a heat absorbing material receiving cavity. A flowable polymer based heat absorbing material is disposed within the heat absorbing material receiving cavity. The thermal barrier is configured to substantially surround the thermally active materials to reduce the passage of thermal energy between the thermally active materials and the environment in which the shipping container is disposed.
    Type: Grant
    Filed: February 7, 2017
    Date of Patent: March 10, 2020
    Assignee: Nochar, Inc.
    Inventors: Carl Gehlhausen, Dennis Campbell, Daniel Gehlhausen
  • Publication number: 20200062487
    Abstract: The present invention relates to a flame retardant shipping container for lithium ion batteries, and more particularly for containing a thermal runaway event. The shipping container comprising an outer box, preferably made of flame-retardant corrugated fiberboard, containing a vacuum plenum/thermal shield assembly and a tray and a first flame-retardant pouch. The assembly comprising an inner container on a thermal shield inside a metalized vacuum bag. The inner container further comprises an inner cavity and an opening and a second flame-retardant pouch. The assembly rests on the tray. The pouches contain molecular sieves and palladium plated microsphere catalysts. The thermal shield has an aluminum foil surface and is filled with thermal paste. The tray is preferably flame-retardant molded paper pulp and forms at least two pockets separated by flame-retardant molded pulp separators. The tray is separated from the outer box by an air gap containing the first flame-retardant pouch.
    Type: Application
    Filed: August 24, 2018
    Publication date: February 27, 2020
    Inventors: Carl Gehlhausen, Daniel Gehlhausen, Dennis Campbell, Von R. Walters
  • Publication number: 20190137037
    Abstract: The present invention relates to containers and packaging materials, and more particularly to a container having a thermal barrier member for reducing the transfer of heat from and/or to the container. The shipping container preferably comprises an outer vessel with an O-ring and an inner vessel separated by an air gap. The inner vessel has a first and second wall and a lid assembly. The lid assembly has a top lid and a bottom lid and a thermal paste. A felt gasket is preferably positioned between the lid assembly and the first and second walls. The first and second walls comprise at least two relief valves. One relief valve is a Flame Arresting/Smoke Particulate Filtration/Chemical Adsorption Unit Assembly and the valve is bi-directional. The thermal paste is preferably a flowable polymer based heat-absorbing material. The shipping container is stackable on a registration plate with other containers.
    Type: Application
    Filed: August 25, 2017
    Publication date: May 9, 2019
    Inventors: Carl Gehlhausen, Daniel Gehlhausen, Dennis Campbell, Von R. Walters
  • Publication number: 20170146191
    Abstract: A shipping container for shipping thermally active materials includes a plurality of structural panels that define a container interior, and are configured for receiving the thermally active materials. The container also includes an exterior disposed adjacent to an environment in which the shipping container is disposed. A thermal barrier member is placeable between the thermally active materials and the environment in which the container is placed. The thermal barrier includes a thermal barrier interior panel and a thermal barrier external panel defining a heat absorbing material receiving cavity. A flowable polymer based heat absorbing material is disposed within the heat absorbing material receiving cavity. The thermal barrier is configured to substantially surround the thermally active materials to reduce the passage of thermal energy between the thermally active materials and the environment in which the shipping container is disposed.
    Type: Application
    Filed: February 7, 2017
    Publication date: May 25, 2017
    Applicant: Nochar, Inc.
    Inventors: Carl Gehlhausen, Dennis Campbell, Daniel Gehlhausen