Patents by Inventor Casey John Morin

Casey John Morin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11691347
    Abstract: An elastic nonwoven material includes a first non-woven fabric including a plurality of rows. Each row has a plurality of adjacent bonds formed therein. The elastic nonwoven material also includes a first elastic strand entrapped between a first pair of adjacent bonds within a first row of the plurality of rows, and a second elastic strand entrapped between a second pair of adjacent bonds within the first row. A third pair of adjacent bonds within the first row is free of elastic material therebetween and is located between the first pair of adjacent bonds and the second pair of adjacent bonds.
    Type: Grant
    Filed: July 27, 2022
    Date of Patent: July 4, 2023
    Assignee: DUKANE IAS, LLC
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Casey John Morin, Brandon Leo Begrow, Michael A Snyder, Thomas Arthur Bett
  • Publication number: 20220355551
    Abstract: An elastic nonwoven material includes a first non-woven fabric including a plurality of rows. Each row has a plurality of adjacent bonds formed therein. The elastic nonwoven material also includes a first elastic strand entrapped between a first pair of adjacent bonds within a first row of the plurality of rows, and a second elastic strand entrapped between a second pair of adjacent bonds within the first row. A third pair of adjacent bonds within the first row is free of elastic material therebetween and is located between the first pair of adjacent bonds and the second pair of adjacent bonds.
    Type: Application
    Filed: July 27, 2022
    Publication date: November 10, 2022
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Casey John Morin, Brandon Leo Begrow, Michael A. Snyder, Thomas Arthur Bett
  • Patent number: 11433620
    Abstract: A method and system for fabricating an article using a first bonding module having a first bonding module face and a second bonding module having a second bonding module face include supplying a first non-woven fabric to at least one of the first bonding module face and the second bonding module face, and supplying a plurality of elastic strands to a surface of the first non-woven fabric. The method and system further include entrapping a first elastic strand between a first pair of adjacent bonds in a first row in the first non-woven fabric, entrapping a second elastic strand between a second pair of adjacent bonds in the first row, and creating a third pair of adjacent bonds in the first row free of elastic bands therebetween. The third pair of adjacent bonds is located between the first pair of adjacent bonds and the second pair of adjacent bonds.
    Type: Grant
    Filed: May 5, 2021
    Date of Patent: September 6, 2022
    Assignee: DUKANE IAS, LLC
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Casey John Morin, Brandon Leo Begrow, Michael A Snyder, Thomas Arthur Bett
  • Patent number: 11254066
    Abstract: An apparatus for fabricating an elastic nonwoven material generally includes a first bonding module and a second bonding module. The second bonding module is positionable in close proximity to the first bonding module for receiving a first nonwoven fabric, a second nonwoven fabric, and at least one elastic strand therebetween. The second bonding module has a face with a width dimension and a circumferential axis and is rotatable about a rotation axis. The face has a plurality of ridges includes a first ridge and a pair of second ridges positioned on opposing sides of the first ridge along the circumferential axis. The first ridge defines a plurality of interspaced lands and notches, and the second ridges are configured to sever the at least one elastic strand when in close proximity to the first bonding module.
    Type: Grant
    Filed: March 20, 2020
    Date of Patent: February 22, 2022
    Assignee: DUKANE IAS, LLC
    Inventors: Brandon Leo Begrow, Daniel James Sorensen, Thomas David Ehlert, Casey John Morin
  • Patent number: 11254062
    Abstract: An apparatus for fabricating an elastic nonwoven material generally includes a rotary ultrasonic horn and a rotary anvil positionable in close proximity to the ultrasonic horn. The anvil has a face with a width and a circumferential axis. The face has a plurality of ridges each of which defines a plurality of interspaced lands and notches.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: February 22, 2022
    Assignee: DUKANE IAS, LLC
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Casey John Morin, Brandon Leo Begrow, Michael A Snyder, Thomas Arthur Bett
  • Publication number: 20210252796
    Abstract: A method and system for fabricating an article using a first bonding module having a first bonding module face and a second bonding module having a second bonding module face include supplying a first non-woven fabric to at least one of the first bonding module face and the second bonding module face, and supplying a plurality of elastic strands to a surface of the first non-woven fabric. The method and system further include entrapping a first elastic strand between a first pair of adjacent bonds in a first row in the first non-woven fabric, entrapping a second elastic strand between a second pair of adjacent bonds in the first row, and creating a third pair of adjacent bonds in the first row free of elastic bands therebetween. The third pair of adjacent bonds is located between the first pair of adjacent bonds and the second pair of adjacent bonds.
    Type: Application
    Filed: May 5, 2021
    Publication date: August 19, 2021
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Casey John Morin, Brandon Leo Begrow, Michael A. Snyder, Thomas Arthur Bett
  • Publication number: 20200299883
    Abstract: An apparatus for fabricating an elastic nonwoven material generally includes a first bonding module and a second bonding module. The second bonding module is positionable in close proximity to the first bonding module for receiving a first nonwoven fabric, a second nonwoven fabric, and at least one elastic strand therebetween. The second bonding module has a face with a width dimension and a circumferential axis and is rotatable about a rotation axis. The face has a plurality of ridges includes a first ridge and a pair of second ridges positioned on opposing sides of the first ridge along the circumferential axis. The first ridge defines a plurality of interspaced lands and notches, and the second ridges are configured to sever the at least one elastic strand when in close proximity to the first bonding module.
    Type: Application
    Filed: March 20, 2020
    Publication date: September 24, 2020
    Inventors: Brandon Leo Begrow, Daniel James Sorensen, Thomas David Ehlert, Casey John Morin
  • Publication number: 20200039152
    Abstract: An apparatus for fabricating an elastic nonwoven material generally includes a rotary ultrasonic horn and a rotary anvil positionable in close proximity to the ultrasonic horn. The anvil has a face with a width and a circumferential axis. The face has a plurality of ridges each of which defines a plurality of interspaced lands and notches.
    Type: Application
    Filed: October 11, 2019
    Publication date: February 6, 2020
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Casey John Morin, Brandon Leo Begrow, Michael A. Snyder, Thomas Arthur Bett
  • Patent number: 10479025
    Abstract: An apparatus for fabricating an elastic nonwoven material generally includes a first bonding module, a second bonding module positioned in close proximity to the first bonding module, and a pinching device. The first bonding module and the second bonding module are adapted to bond at least one elastic strand of the elastic nonwoven material. The pinching device is adapted to limit a snap-back potential of the at least one elastic strand if the at least one elastic strand becomes severed during bonding.
    Type: Grant
    Filed: February 27, 2019
    Date of Patent: November 19, 2019
    Assignee: AURIZON ULTRASONICS, LLC
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Casey John Morin, Brandon Leo Begrow, Michael A Snyder, Thomas Arthur Bett
  • Publication number: 20190217547
    Abstract: An apparatus for fabricating an elastic nonwoven material generally includes a first bonding module, a second bonding module positioned in close proximity to the first bonding module, and a pinching device. The first bonding module and the second bonding module are adapted to bond at least one elastic strand of the elastic nonwoven material. The pinching device is adapted to limit a snap-back potential of the at least one elastic strand if the at least one elastic strand becomes severed during bonding.
    Type: Application
    Filed: February 27, 2019
    Publication date: July 18, 2019
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorenson, Casey John Morin, Brandon Leo Begrow, Michael A Snyder, Thomas Arthur Bett
  • Patent number: 10259165
    Abstract: An apparatus for fabricating an elastic nonwoven material generally includes a rotary ultrasonic horn and a rotary anvil positionable in close proximity to the ultrasonic horn. The anvil has a face with a width and a circumferential axis. The face has a plurality of ridges each of which defines a plurality of interspaced lands and notches.
    Type: Grant
    Filed: November 25, 2015
    Date of Patent: April 16, 2019
    Assignee: AURIZON ULTRASONICS, LLC
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Casey John Morin, Brandon Leo Begrow, Michael A Snyder, Thomas Arthur Bett
  • Publication number: 20160288407
    Abstract: An apparatus for fabricating an elastic nonwoven material generally includes a rotary ultrasonic horn and a rotary anvil positionable in close proximity to the ultrasonic horn. The anvil has a face with a width and a circumferential axis. The face has a plurality of ridges each of which defines a plurality of interspaced lands and notches.
    Type: Application
    Filed: November 25, 2015
    Publication date: October 6, 2016
    Inventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Michael John Haessler, Casey John Morin, Gregory Robert Benrud, Carl John Gillman