Patents by Inventor Catherine M. Dorsi

Catherine M. Dorsi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11691933
    Abstract: This disclosure provides an improved process for converting benzene/toluene via methylation with methanol/dimethyl ether for producing, e.g., p-xylene, comprising separating and recycling dimethyl ether from the methylation reaction product mixture effluent to the methylation reactor. High selectivity toward p-xylene, among others, can be achieved.
    Type: Grant
    Filed: March 18, 2020
    Date of Patent: July 4, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Seth M. Washburn, Hsu Chiang, Catherine M. Dorsi, Tan-Jen Chen
  • Patent number: 11377402
    Abstract: Systems and methods are provided for integration of an aromatic formation process for converting non-aromatic hydrocarbon to an aromatic product and subsequent methylating of a portion of the aromatic product to produce a methylated product, with improvements in the aromatic formation process and/or the methylation process based on integrating portions of the secondary processing trains associated with the aromatic formation process and the methylation process. The aromatic formation process and methylation process can be used, for example, for integrated production of specialty aromatics or gasoline blending components.
    Type: Grant
    Filed: April 19, 2018
    Date of Patent: July 5, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Catherine M. Dorsi, Todd E. Detjen, Mayank Shekhar, Anthony Go
  • Publication number: 20220153659
    Abstract: This disclosure provides an improved process for converting benzene/toluene via methylation with methanol/dimethyl ether for producing, e.g., p-xylene, comprising separating and recycling dimethyl ether from the methylation reaction product mixture effluent to the methylation reactor. High selectivity toward p-xylene, among others, can be achieved.
    Type: Application
    Filed: March 18, 2020
    Publication date: May 19, 2022
    Inventors: Seth M. Washburn, Hsu Chiang, Catherine M. Dorsi, Tan-Jen Chen
  • Patent number: 11236028
    Abstract: Processes are described for separating 3,4?- and 4,4?-dimethylbiphenyl from a mixture comprising at least 3,3?-, 3,4?- and 4,4?-dimethylbiphenyl. In the processes, the mixture is cooled to produce a crystallization product comprising at least of the 4,4?-dimethylbiphenyl from the feed mixture and a first mother liquor product. The first mother liquor product is distilled to produce a bottoms stream enriched in 4,4?-dimethylbiphenyl as compared with the first mother liquor product and an overhead stream deficient in 4,4?-dimethylbiphenyl as compared with the first mother liquor product. The overhead stream is then cooled to produce a second crystallization product comprising at least part of the 3,4?-dimethylbiphenyl from the overhead stream and a second mother liquor product.
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: February 1, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Constantinos P. Bokis, Javier Guzman, Monica D. Lotz, Michael P. Lanci, Catherine M. Dorsi, Scott J. Weigel
  • Publication number: 20210122688
    Abstract: Systems and methods are provided for integration of an aromatic formation process for converting non-aromatic hydrocarbon to an aromatic product and subsequent methylating of a portion of the aromatic product to produce a methylated product, with improvements in the aromatic formation process and/or the methylation process based on integrating portions of the secondary processing trains associated with the aromatic formation process and the methylation process. The aromatic formation process and methylation process can be used, for example, for integrated production of specialty aromatics or gasoline blending components.
    Type: Application
    Filed: April 19, 2018
    Publication date: April 29, 2021
    Inventors: Catherine M. Dorsi, Todd E. Detjen, Mayank Shekhar, Anthony Go
  • Publication number: 20210053890
    Abstract: Processes are described for separating 3,4?- and 4,4?-dimethylbiphenyl from a mixture comprising at least 3,3?-, 3,4?- and 4,4?-dimethylbiphenyl. In the processes, the mixture is cooled to produce a crystallization product comprising at least of the 4,4?-dimethylbiphenyl from the feed mixture and a first mother liquor product. The first mother liquor product is distilled to produce a bottoms stream enriched in 4,4?-dimethylbiphenyl as compared with the first mother liquor product and an overhead stream deficient in 4,4?-dimethylbiphenyl as compared with the first mother liquor product. The overhead stream is then cooled to produce a second crystallization product comprising at least part of the 3,4?-dimethylbiphenyl from the overhead stream and a second mother liquor product.
    Type: Application
    Filed: January 8, 2019
    Publication date: February 25, 2021
    Inventors: Constantinos P. Bokis, Javier Gazman, Monica D. Lotz, Michael P. Lanci, Catherine M. Dorsi, Scott J. WEigel
  • Patent number: 10676413
    Abstract: In a process for producing one or more 2,X?-dimethyl biphenyl isomers (where X=2, 3 or 4), a feed comprising toluene is contacted with hydrogen in the presence of a hydroalkylation catalyst under conditions effective to produce a hydroalkylation reaction product comprising (methylcyclohexyl)toluene. At least part of the hydroalkylation reaction product is dehydrogenated in the presence of a dehydrogenation catalyst under conditions effective to produce a dehydrogenation reaction product comprising dimethyl biphenyl isomers. The dehydrogenation reaction product is then separated into at least a first stream comprising one or more 3,3?-, 3,4?- and 4,4?-dimethyl biphenyl isomers and at least one second stream comprising one or more 2,X?-dimethyl biphenyl isomers (where X=2, 3 or 4).
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: June 9, 2020
    Assignee: ExxonMobil Research & Engineering Company
    Inventors: Michael P. Lanci, Changyub Paek, Catherine M. Dorsi
  • Patent number: 10676412
    Abstract: In a process for separating dimethyl biphenyl isomers a mixture comprising one or more 3,3?, 3,4?- or 4,4?-dimethyl biphenyl isomers, one or more 2,X?-dimethyl biphenyl isomers (where X=2, 3, or 4) and one or more further hydrocarbon components is contacted with a first adsorbent, thereby selectively adsorbing one or more of the dimethyl biphenyl isomers within the first adsorbent. A first raffinate stream containing less selectively adsorbed components is withdrawn from the first adsorbent and a first extract stream containing selectively adsorbed dimethyl biphenyl isomers is withdraw. The selectively adsorbed dimethyl biphenyl isomers comprise one or more of 3,3?-, 3,4?- or 4,4?-dimethyl biphenyl isomers and one or more of 2,X?-dimethyl biphenyl isomers (where X?=2, 3, or 4).
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: June 9, 2020
    Assignee: ExxonMobil Research & Engineering Company
    Inventors: Michael P. Lanci, Changyub Paek, Catherine M. Dorsi
  • Patent number: 10604458
    Abstract: Methods and related systems are disclosed for condensing a minor portion of an effluent stream from an alkylation reactor by contacting the effluent stream with a first liquid hydrocarbon quench stream and a second liquid hydrocarbon quench stream. The effluent stream includes catalyst fines from the reactor, and at least a portion of the catalyst fines are carried with the condensed minor portion of the effluent stream.
    Type: Grant
    Filed: November 8, 2018
    Date of Patent: March 31, 2020
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Todd E. Detjen, John S. Kennedy, Catherine M. Dorsi
  • Publication number: 20190300457
    Abstract: In a process for producing one or more 2,X?-dimethyl biphenyl isomers (where X=2, 3 or 4), a feed comprising toluene is contacted with hydrogen in the presence of a hydroalkylation catalyst under conditions effective to produce a hydroalkylation reaction product comprising (methylcyclohexyl)toluene. At least part of the hydroalkylation reaction product is dehydrogenated in the presence of a dehydrogenation catalyst under conditions effective to produce a dehydrogenation reaction product comprising dimethyl biphenyl isomers. The dehydrogenation reaction product is then separated into at least a first stream comprising one or more 3,3?-, 3,4?- and 4,4?-dimethyl biphenyl isomers and at least one second stream comprising one or more 2,X?-dimethyl biphenyl isomers (where X=2, 3 or 4).
    Type: Application
    Filed: March 27, 2019
    Publication date: October 3, 2019
    Inventors: Michael P. Lanci, Changyub Paek, Catherine M. Dorsi
  • Publication number: 20190300456
    Abstract: In a process for separating dimethyl biphenyl isomers a mixture comprising one or more 3,3?, 3,4?- or 4,4?-dimethyl biphenyl isomers, one or more 2,X?-dimethyl biphenyl isomers (where X=2, 3, or 4) and one or more further hydrocarbon components is contacted with a first adsorbent, thereby selectively adsorbing one or more of the dimethyl biphenyl isomers within the first adsorbent. A first raffinate stream containing less selectively adsorbed components is withdrawn from the first adsorbent and a first extract stream containing selectively adsorbed dimethyl biphenyl isomers is withdraw. The selectively adsorbed dimethyl biphenyl isomers comprise one or more of 3,3?-, 3,4?- or 4,4?-dimethyl biphenyl isomers and one or more of 2,X?-dimethyl biphenyl isomers (where X?=2, 3, or 4).
    Type: Application
    Filed: March 27, 2019
    Publication date: October 3, 2019
    Inventors: Michael P. Lanci, Changyub Paek, Catherine M. Dorsi
  • Patent number: 10351489
    Abstract: Disclosed is a process for recovering paraxylene in which a first simulated moving bed adsorption unit is used to produce two extract streams—one rich in paraxylene and a paraxylene-rich extract stream that is lean in ethylbenzene and an ethylbenzene-rich extract stream that is lean in paraxylene- and a paraxylene-depleted raffinate stream. A significant amount of the ethylbenzene is removed in the ethylbenzene-rich extract stream (at least enough to limit buildup in the isomerization loop), so the paraxylene-depleted raffinate stream may be isomerized in the liquid phase. Avoiding vapor phase isomerization saves energy and capital, as liquid phase isomerization requires less energy and capital than the vapor phase isomerization process due to the requirement of vaporizing the paraxylene-depleted stream and the use of hydrogen, which requires an energy and capital intensive hydrogen recycle loop.
    Type: Grant
    Filed: May 19, 2017
    Date of Patent: July 16, 2019
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Michael Salciccioli, Gaurav Agrawal, Michael W. Weber, Dana L. Pilliod, Catherine M. Dorsi
  • Publication number: 20190161420
    Abstract: Methods and related systems are disclosed for condensing a minor portion of an effluent stream from an alkylation reactor by contacting the effluent stream with a first liquid hydrocarbon quench stream and a second liquid hydrocarbon quench stream. The effluent stream includes catalyst fines from the reactor, and at least a portion of the catalyst fines are carried with the condensed minor portion of the effluent stream.
    Type: Application
    Filed: November 8, 2018
    Publication date: May 30, 2019
    Inventors: Todd E. Detjen, John S. Kennedy, Catherine M. Dorsi
  • Patent number: 10300404
    Abstract: Disclosed herein are processes for recovering paraxylene in which a first simulated moving bed adsorption unit is used to produce a paraxylene-rich extract stream that also contains a significant amount of the ethylbenzene and a paraxylene-depleted raffinate stream. Because a significant amount of the ethylbenzene is removed in the paraxylene-rich extract stream (at least enough to limit buildup in the isomerization loop), the paraxylene-depleted raffinate stream may be isomerized in the liquid phase. Avoiding vapor phase isomerization saves energy and capital, as liquid phase isomerization requires less energy and capital than the vapor phase isomerization process due to the requirement of vaporizing the paraxylene-depleted stream and the use of hydrogen, which requires an energy- and capital-intensive hydrogen recycle loop.
    Type: Grant
    Filed: May 19, 2017
    Date of Patent: May 28, 2019
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Catherine M. Dorsi, Gaurav Agrawal, Michael W. Weber, Dana L. Pilliod, John R. Porter
  • Publication number: 20190002367
    Abstract: A process for producing naphthalene or methylnaphthalenes from an alkane-containing stream. In an embodiment, the produce includes providing an alkane-containing feed stream to a reactor, and contacting the ethane-containing stream with an aromatization catalyst within the reactor. The aromatization catalyst comprises molecular sieve, and a dehydrogenation component. In addition, the process includes producing a reactor effluent stream from the reactor, and separating a product stream from the reactor effluent stream. The product stream comprises at least one or both of naphthalene and methylnaphthalene.
    Type: Application
    Filed: May 8, 2018
    Publication date: January 3, 2019
    Inventors: Michael Salciccioli, Alan A. Galuska, Tan-Jen Chen, Catherine M. Dorsi, Mayank Shekhar
  • Patent number: 10138176
    Abstract: In a process for producing one or more 3,3?-, 3,4?- and 4,4?-dimethyl biphenyl isomers, a feed comprising toluene is contacted with hydrogen in the presence of a hydroalkylation catalyst under conditions effective to produce a hydroalkylation reaction product comprising (methylcyclohexyl)toluenes. At least part of the hydroalkylation reaction product is dehydrogenated in the presence of a dehydrogenation catalyst under conditions effective to produce a dehydrogenation reaction product comprising a mixture of dimethyl biphenyl isomers. The dehydrogenation reaction product is then separated into at least a first stream containing one or more 3,3?-, 3,4?- and 4,4?-dimethyl biphenyl isomers and at least one second stream comprising one or more 2,X?-dimethyl biphenyl isomers (where X is 2, 3, or 4). The 3,3?-, 3,4?- and 4,4?-dimethyl biphenyl isomers are then separated utilizing selective adsorption.
    Type: Grant
    Filed: February 1, 2018
    Date of Patent: November 27, 2018
    Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Michael P. Lanci, Changyub Paek, Catherine M. Dorsi
  • Publication number: 20180222817
    Abstract: In a process for producing one or more 3,3?-, 3,4?- and 4,4?-dimethyl biphenyl isomers, a feed comprising toluene is contacted with hydrogen in the presence of a hydroalkylation catalyst under conditions effective to produce a hydroalkylation reaction product comprising (methylcyclohexyl)toluenes. At least part of the hydroalkylation reaction product is dehydrogenated in the presence of a dehydrogenation catalyst under conditions effective to produce a dehydrogenation reaction product comprising a mixture of dimethyl biphenyl isomers. The dehydrogenation reaction product is then separated into at least a first stream containing one or more 3,3?-, 3,4?- and 4,4?-dimethyl biphenyl isomers and at least one second stream comprising one or more 2,X?-dimethyl biphenyl isomers (where X is 2, 3, or 4). The 3,3?-, 3,4?- and 4,4?-dimethyl biphenyl isomers are then separated utilizing selective adsorption.
    Type: Application
    Filed: February 1, 2018
    Publication date: August 9, 2018
    Inventors: Michael P. LANCI, Changyub PAEK, Catherine M. DORSI
  • Publication number: 20180002253
    Abstract: Disclosed herein are processes for recovering paraxylene in which a first simulated moving bed adsorption unit is used to produce a paraxylene-rich extract stream that also contains a significant amount of the ethylbenzene and a paraxylene-depleted raffinate stream. Because a significant amount of the ethylbenzene is removed in the paraxylene-rich extract stream (at least enough to limit buildup in the isomerization loop), the paraxylene-depleted raffinate stream may be isomerized in the liquid phase. Avoiding vapor phase isomerization saves energy and capital, as liquid phase isomerization requires less energy and capital than the vapor phase isomerization process due to the requirement of vaporizing the paraxylene-depleted stream and the use of hydrogen, which requires an energy- and capital-intensive hydrogen recycle loop.
    Type: Application
    Filed: May 19, 2017
    Publication date: January 4, 2018
    Inventors: Catherine M. Dorsi, Gaurav Agrawal, Michael W. Weber, Dana L. Pilliod, John R. Porter
  • Publication number: 20180002252
    Abstract: Disclosed is a process for recovering paraxylene in which a first simulated moving bed adsorption unit is used to produce two extract streams—one rich in paraxylene and a paraxylene-rich extract stream that is lean in ethylbenzene and an ethylbenzene-rich extract stream that is lean in paraxylene- and a paraxylene-depleted raffinate stream. A significant amount of the ethylbenzene is removed in the ethylbenzene-rich extract stream (at least enough to limit buildup in the isomerization loop), so the paraxylene-depleted raffinate stream may be isomerized in the liquid phase. Avoiding vapor phase isomerization saves energy and capital, as liquid phase isomerization requires less energy and capital than the vapor phase isomerization process due to the requirement of vaporizing the paraxylene-depleted stream and the use of hydrogen, which requires an energy and capital intensive hydrogen recycle loop.
    Type: Application
    Filed: May 19, 2017
    Publication date: January 4, 2018
    Inventors: Michael Salciccioli, Gaurav Agrawal, Michael W. Weber, Dana L. Pilliod, Catherine M. Dorsi