Abstract: A connection assembly is used to connect a first body to a second body. The first body includes a bore that is coaxial with a first axis, and a retainer opening that extends coaxially with a second axis. The second axis is perpendicular to the first axis and offset relative to the first axis. In addition, a portion of the retainer opening intersects the bore. The second body includes an insertion portion that is disposed in the bore, a fluid passage that extends through the insertion portion and communicates with the bore, and an outer surface of the second body has a channel. The connection assembly employs an elastic retaining pin that retains the insertion portion within the bore. The retaining pin is disposed in the retainer opening such that a portion of the retaining pin resides in the channel, and the retaining pin is self-aligning and self-retaining.

Abstract: A connection assembly is used to connect a first body to a second body. The first body includes a bore that is coaxial with a first axis, and a retainer opening that extends coaxially with a second axis. The second axis is perpendicular to the first axis and offset relative to the first axis. In addition, a portion of the retainer opening intersects the bore. The second body includes an insertion portion that is disposed in the bore, a fluid passage that extends through the insertion portion and communicates with the bore, and an outer surface of the second body has a channel. The connection assembly employs an elastic retaining pin that retains the insertion portion within the bore. The retaining pin is disposed in the retainer opening such that a portion of the retaining pin resides in the channel, and the retaining pin is self-aligning and self-retaining.

Abstract: A monolithic fuel rail structure is configured to receive and support a fuel injector, and includes a log, an injector cup that protrudes integrally from an outer surface of the log, and a fuel passage. An inner surface of the log defines a main fuel channel, and the injector cup includes a bore that opens at one end of the injector cup. An inlet end of the fuel injector is received in the bore. The fuel passage provides fluid communication between the bore and the main fuel channel, and the fuel passage corresponds to a portion of a hole that extends through the injector cup on each of opposed sides of the injector cup.

Abstract: A connection assembly is used to detachably connect fuel injector to an injector cup of a fuel rail. The connection assembly includes the injector cup that receives and supports the fuel injector, a pair of retaining pins that an configured to retain an inlet end of the fuel injector within a bore of the injector cup, and a retaining clip that retains the retaining pins in corresponding through holes provided in the injector cup. The retaining clip is C-shaped and partially encircles the injector cup such that a first end of the retaining clip extends into the through hole that receives the first pin, the second end of the retaining clip extends into the through hole that receives the second pin. The retaining clip is configured to prevent the pins from exiting the respective through holes and minimize assembly noise.

Abstract: A fuel delivery system includes a connection assembly that reliably connects a high pressure fuel supply line to an inlet of a fuel rail. The connection assembly includes a fitting that decouples the retention function of the connection from the sealing function of the connection. The fitting is hollow and has a spherical leading end that is compressed against an inner conical surface of the fuel rail inlet to an extent that fuel rail material is displaced by the spherical leading end and a fluid-tight first seal is realized between the fitting and the conical surface of the fuel rail inlet. A weld is provided at a location spaced apart from the seal, the weld joining the fitting to the fuel rail inlet and retaining the fitting within the inlet in a compressed state, whereby the first seal is maintained.

Abstract: A monolithic fuel rail structure is configured to receive and support a fuel injector, and includes a log, an injector cup that protrudes integrally from an outer surface of the log, and a fuel passage. An inner surface of the log defines a main fuel channel, and the injector cup includes a bore that opens at one end of the injector cup. An inlet end of the fuel injector is received in the bore. The fuel passage provides fluid communication between the bore and the main fuel channel, and the fuel passage corresponds to a portion of a hole that extends through the injector cup on each of opposed sides of the injector cup.

Abstract: An electrical discharge machining (EDM) assembly includes a mounting device that is configured to support an EDM electrode relative to a work piece. The electrode includes an axial opening that extends between opposed ends of the electrode, a first portion that includes one end and a second portion that includes the opposed end. The flexibility of the first portion is greater than that of the second portion. For example, the first portion may be a helical spring and the second portion may be a rigid tube. The mounting device includes a back plate, an upright portion that protrudes from the back plate and a curved sleeve disposed in a through hole that extends through the back plate and the upright portion. The electrode is movably disposed in the sleeve.