Patents by Inventor Chad William Morgan
Chad William Morgan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20220029330Abstract: An electrical connector assembly is provided and includes a carrier having an upper surface and a lower surface. The lower surface is configured to face a host circuit board. The upper surface is configured to face a component circuit board of an electrical component. The carrier includes a plurality of contact openings therethrough. The electrical connector assembly includes contacts coupled to the carrier and passing through the corresponding contact openings. Each contact has a conductive polymer column extending between an upper mating interface and a lower mating interface. The conductive polymer column is compressible between the upper mating interface and the lower mating interface. The conductive polymer column includes an inner core and an outer support body. The inner core is manufactured from a first material. The outer support body is manufactured from a second material. The second material has a lower compression set than the first material.Type: ApplicationFiled: July 24, 2020Publication date: January 27, 2022Inventors: John Joseph Consoli, Chad William Morgan, Megan Hoarfrost Beers, Lei Wang
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Patent number: 11223147Abstract: An electrical connector includes a housing and a plurality of electrical conductors held within the housing. The housing includes a mating shroud protruding forward from a front wall of the housing and defining a port that receives a mating circuit card therein. Each of the electrical conductors includes a mating contact disposed within the mating shroud and a mounting contact that projects beyond a bottom end of the housing to electrically connect to a circuit board. The mounting contacts are located within a termination area of the electrical connector. The housing defines a nesting cavity extending rearward from the front wall along the bottom end. The nesting cavity is disposed between the mating shroud and the termination area along a longitudinal axis of the electrical connector. The nesting cavity is configured to accommodate a discrete, second connector that is mounted to the circuit board.Type: GrantFiled: March 27, 2020Date of Patent: January 11, 2022Assignee: TE CONNECTIVITY SERVICES GmbHInventors: Nathan Lincoln Tracy, David Patrick Orris, Chad William Morgan, Lucas Arthur Benson, Linda Ellen Shields
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Patent number: 11183787Abstract: Electrical connector includes a housing, signal contacts, and ground shields. The signal contacts are coupled to the housing and positioned for mating with mating signal contacts of a mating connector. The ground shields are coupled to the housing and at least partially surround the signal contacts to shield the signal contacts. The ground shields are plated with a ground-material composition along one or more contact segments of the ground shields that come into compression engagement with one or more other conductive members. The ground-material composition includes a tin-nickel (Sn/Ni) alloy plating layer. The signal contacts are plated with a signal-material composition that is different than the ground-material composition.Type: GrantFiled: September 28, 2018Date of Patent: November 23, 2021Assignee: TE CONNECTIVITY SERVICES GmbHInventors: John Joseph Consoli, Rodney Ivan Martens, Chad William Morgan, Suvrat Bhargava
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Patent number: 11152729Abstract: Electrical connector includes a housing and a mating array having a plurality of signal contacts and a plurality of ground contacts that are coupled to the housing. The signal contacts and the ground contacts are positioned for mating with signal conductors and ground conductors, respectively, of a mating connector. The ground contacts are plated with a ground-material composition and the signal contacts are plated with a signal-material composition. The ground-material composition is configured to cause a first low-level contact resistance (LLCR) while mated with the ground conductors during operation. The signal-material composition is configured to cause a second LLCR while mated with the signal conductors during operation. The second LLCR is less than the first LLCR during operation.Type: GrantFiled: September 27, 2018Date of Patent: October 19, 2021Assignee: TE CONNECTIVITY SERVICES GmbHInventors: Rodney Ivan Martens, John Joseph Consoli, Arturo Pachon Munoz, Chad William Morgan, Douglas Edward Shirk
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Patent number: 11128072Abstract: An electrical connector assembly includes a carrier having an upper surface and a lower surface and having a plurality of contact openings therethrough. The electrical connector assembly includes contacts received in corresponding contact openings forming a contact array. Each contact has a conductive polymer column extending between an upper mating interface and a lower mating interface. The contacts in the contact array have variable heights to vary relative positions of at least one of the upper mating interfaces or the lower mating interfaces of the contacts.Type: GrantFiled: July 22, 2020Date of Patent: September 21, 2021Assignee: TE CONNECTIVITY SERVICES GmbHInventors: John Joseph Consoli, Chad William Morgan, Craig Warren Hornung
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Patent number: 11069458Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The insulator has an outer surface and extends along a longitudinal axis for a length of the electrical cable. The conductor assembly has a coating layer on the outer surface of the insulator being conductive defining an inner electrical shield of the electrical cable. A cable shield is wrapped around the conductor assembly and has an inner edge and an outer edge. The outer edge is wrapped over the inner edge to form a flap covering the inner edge and extending along the longitudinal axis. The cable shield engages the inner electrical shield and forms an outer electrical shield exterior of the inner electrical shield.Type: GrantFiled: April 13, 2018Date of Patent: July 20, 2021Assignee: TE CONNECTIVITY SERVICES GmbHInventors: Craig Warren Hornung, Chad William Morgan
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Patent number: 10939560Abstract: An electrical connector assembly includes a contact organizer having a substrate having a lower surface facing the host circuit board and an upper surface facing a component circuit board. The electrical connector includes data transmission contacts each including a main body, a upper mating element extending from the main body top mated to the component circuit board, and a lower mating element extending from the main body bottom soldered to the host circuit board. The main body includes a main body length between the top and the bottom and an adjustable height section to adjust a height of the main body between the top and the bottom. The adjustable height sections of the data transmission contacts are varied to adjust vertical positions of at least one of the upper mating element or the lower mating element such that the contacts have variable heights.Type: GrantFiled: July 22, 2020Date of Patent: March 2, 2021Assignees: TYCO ELECTRONICS JAPAN G.K., TE CONNECTIVITY SERVICES GmbHInventors: Craig Warren Hornung, Chad William Morgan, Hiroshi Shirai, John Joseph Consoli
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Patent number: 10910774Abstract: A contact module includes a dielectric holder holding signal contacts having mating portions extending forward of the dielectric holder. A shield structure is coupled to the dielectric holder providing electrical shielding for the signal contacts. The shield structure has first and second ground shields having corresponding mating portions extending forward of the mating end of the dielectric holder. The shield structure has ground blades extending between the first and second ground shields having mating portions extending forward of the mating end of the dielectric holder at least one of above or below the mating portions of the signal contacts. The ground blades electrically connect the mating portions of the first ground shield and the mating portions of the second ground shield immediately forward of the mating end of dielectric holder.Type: GrantFiled: February 4, 2020Date of Patent: February 2, 2021Assignee: TE CONNECTIVITY SERVICES GmbHInventors: David Allison Trout, Justin Dennis Pickel, Jeffrey Byron McClinton, Timothy Robert Minnick, Chad William Morgan, John Joseph Consoli
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Patent number: 10811801Abstract: An electrical connector includes a housing and a plurality of conductors held within the housing. The conductors are configured to electrically connect to mating conductors of a mating connector. The conductors each extend a length between a mating end and a mounting end of the respective conductor. One or more of the conductors include a copper alloy core, a copper plating layer, and a protective outer layer. The copper plating layer surrounds the copper alloy core, and is composed of a different material than the copper alloy core. The protective outer layer is disposed on and surrounds the copper plating layer. The protective outer layer is composed of a non-conductive polymeric material.Type: GrantFiled: November 13, 2017Date of Patent: October 20, 2020Assignee: TE CONNECTIVITY CORPORATIONInventors: Justin Dennis Pickel, John Joseph Consoli, Chad William Morgan, Timothy Robert Minnick, David Patrick Orris, Daniel Briner Shreffler, David Allison Trout, Arturo Pachon Munoz
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Publication number: 20200294685Abstract: The present invention relates to metallic structure with desired combinations of mechanical and electrical characteristics formed of a higher electrical conductivity element with a mechanically stronger elementType: ApplicationFiled: March 12, 2020Publication date: September 17, 2020Inventors: Martin W. BAYES, Gokce GULSOY, David Patrick ORRIS, David Bruce SARRAF, Chad William MORGAN, Jevon Ryan CORBAN
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Publication number: 20200295427Abstract: The present invention relates to use of an enhanced performance ultraconductive copper composite cylindrical conduit. The ultraconductive copper composite cylindrical conduit has enhanced RF conductivity.Type: ApplicationFiled: March 12, 2020Publication date: September 17, 2020Inventors: Martin W. BAYES, Gokce GULSOY, Ting GAO, David Bruce SARRAF, Chad William MORGAN, Rodney Ivan MARTENS
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Publication number: 20200274300Abstract: An electrical connector including a housing defining an interior cavity and extending from a mounting end to an engagement end, and at least one signal component disposed within the interior cavity of the housing. The housing is formed from a conductive composite material and engages the at least one signal component to shield the interior cavity.Type: ApplicationFiled: February 27, 2019Publication date: August 27, 2020Inventors: John Joseph Consoli, Chad William Morgan, Timothy Robert Minnick, David Wayne Helster, Ting Gao, Jialing Wang, Mark Wartenberg
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Patent number: 10756467Abstract: A communication system includes a first circuit card assembly having a first PCB including a first slot and a first electrical connector mounted to the first PCB along the first slot and having a first mating end. The communication system includes a second circuit card assembly having a second PCB and a second electrical connector mounted to the second PCB and having a second mating end. The first and second circuit card assemblies are mated along a board mating axis parallel to the first slot with the first PCB oriented perpendicular to the second PCB. The first and second mating ends are oriented parallel to the board mating axis. The second PCB is received in the first slot to align the second mating end with the first mating end.Type: GrantFiled: June 26, 2019Date of Patent: August 25, 2020Assignee: TE CONNECTIVITY CORPORATIONInventors: John Joseph Consoli, Chad William Morgan
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Patent number: 10749238Abstract: A dielectric waveguide for propagating electromagnetic signals comprises a cladding and an electrically conductive shield. The cladding has a body composed of a first dielectric material. The body defines a core region therethrough that is filled with a second dielectric material different than the first dielectric material. The cladding includes at least two ribs extending from an outer surface of the body to distal ends of the ribs. The electrically conductive shield engages the distal ends of the ribs and peripherally surrounds the cladding such that air gaps are defined radially between the outer surface of the body and an interior surface of the shield.Type: GrantFiled: June 14, 2018Date of Patent: August 18, 2020Assignees: TE Connectivity Germany GmbH TE, Connectivity Corporation, Tyco Electronics (Shanghai) Co., Ltd.Inventors: Christian Rusch, Markus Dittmann, Carlos Almeida, Chad William Morgan, Liang (Vincent) Huang
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Patent number: 10741950Abstract: A communication system includes first and second circuit card assemblies mated such that first and second PCBs move relative to each other along a board mating axis parallel to a slot in the first PCB with the first PCB oriented perpendicular to the second PCB and with first and second mating ends of first and second electrical connectors oriented parallel to the board mating axis. The first and second circuit card assemblies are mated such that the first electrical connector and the second electrical connector move relative to each other along a connector mating axis perpendicular to the board mating axis. Mating interfaces the contacts are oriented at contact mating angles non-parallel to the board loading axis and non-parallel to the connector mating axis.Type: GrantFiled: March 14, 2019Date of Patent: August 11, 2020Assignees: TE CONNECTIVITY CORPORATION, TYCO ELECTRONICS JAPAN G.K.Inventors: John Joseph Consoli, Chad William Morgan, Hiroshi Shirai
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Patent number: 10741308Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The insulator has an outer surface. The conductor assembly extends along a longitudinal axis for a length of the electrical cable. The first conductor has a first core and a first conductive layer on the first core. The second conductor has a second core and a second conductive layer on the second core. The first and second cores are dielectric. The electrical cable includes a cable shield around the conductor assembly engaging the outer surface of the insulator and providing electrical shielding for the first and second conductors. The cable shield extends along the longitudinal axis.Type: GrantFiled: April 11, 2019Date of Patent: August 11, 2020Assignee: TE CONNECTIVITY CORPORATIONInventors: Craig Warren Hornung, Chad William Morgan
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Publication number: 20200227847Abstract: An electrical connector includes a housing and a plurality of electrical conductors held within the housing. The housing includes a mating shroud protruding forward from a front wall of the housing and defining a port that receives a mating circuit card therein. Each of the electrical conductors includes a mating contact disposed within the mating shroud and a mounting contact that projects beyond a bottom end of the housing to electrically connect to a circuit board. The mounting contacts are located within a termination area of the electrical connector. The housing defines a nesting cavity extending rearward from the front wall along the bottom end. The nesting cavity is disposed between the mating shroud and the termination area along a longitudinal axis of the electrical connector. The nesting cavity is configured to accommodate a discrete, second connector that is mounted to the circuit board.Type: ApplicationFiled: March 27, 2020Publication date: July 16, 2020Inventors: Nathan Lincoln Tracy, David Patrick Orris, Chad William Morgan, Lucas Arthur Benson, Linda Ellen Shields
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Publication number: 20200176934Abstract: A contact module includes a dielectric holder holding signal contacts having mating portions extending forward of the dielectric holder. A shield structure is coupled to the dielectric holder providing electrical shielding for the signal contacts. The shield structure has first and second ground shields having corresponding mating portions extending forward of the mating end of the dielectric holder. The shield structure has ground blades extending between the first and second ground shields having mating portions extending forward of the mating end of the dielectric holder at least one of above or below the mating portions of the signal contacts. The ground blades electrically connect the mating portions of the first ground shield and the mating portions of the second ground shield immediately forward of the mating end of dielectric holder.Type: ApplicationFiled: February 4, 2020Publication date: June 4, 2020Inventors: David Allison Trout, Justin Dennis Pickel, Jeffrey Byron McClinton, Timothy Robert Minnick, Chad William Morgan, John Joseph Consoli
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Patent number: 10630010Abstract: An electrical connector includes a housing and a plurality of signal conductors held within the housing. The housing includes a mating shroud protruding forward from a front wall of the housing and defining a port that receives a mating circuit card therein. Each of the signal conductors includes a mating contact disposed within the mating shroud and a mounting contact that projects beyond a bottom end of the housing to electrically connect to a circuit board. The mounting contacts are located within a termination area of the electrical connector. The housing defines a nesting cavity extending rearward from the front wall along the bottom end. The nesting cavity is disposed between the mating shroud and the termination area along a longitudinal axis of the electrical connector. The nesting cavity is configured to accommodate a discrete, second connector that is mounted to the circuit board.Type: GrantFiled: January 10, 2018Date of Patent: April 21, 2020Assignee: TE CONNECTIVITY CORPORATIONInventors: Nathan Lincoln Tracy, David Patrick Orris, Chad William Morgan, Lucas Arthur Benson, Linda Ellen Shields
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Publication number: 20200118714Abstract: An electrical cable includes a conductor assembly having a first conductor, a second conductor, a first insulator surrounding the first conductor and a second insulator surrounding the second conductor. The first insulator has a first thickness between the first conductor and an outer surface. The second insulator has a second thickness between the second conductor and an outer surface. The first thickness is greater than the second thickness. A cable shield is wrapped around the conductor assembly and engages the outer surface of the first insulator along a first segment and engaging the outer surface of the second insulator along a second segment. The cable shield has an inner edge and a flap covering the inner edge. The cable shield forms a void at the inner edge located closer to the first conductor than the second conductor.Type: ApplicationFiled: October 12, 2018Publication date: April 16, 2020Inventors: Craig Warren Hornung, Megha Shanbhag, Chad William Morgan