Patents by Inventor Chad Wojniak

Chad Wojniak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11478964
    Abstract: A mold, system and method for manufacturing a part includes injection molding a substrate in a single injection mold and optionally trimming the panel substrate. The substrate can have a first configuration or a second, different configuration. Trimming of the substrate can occur when the substrate has the first configuration to define an aperture in the substrate.
    Type: Grant
    Filed: August 9, 2019
    Date of Patent: October 25, 2022
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Chad Wojniak, Kaoru Tokita, Takeshi Kuriyama, Kazuhisa Fujiwara, Atsushi Ban, Naoki Yoshimura
  • Patent number: 10967547
    Abstract: A mold, system and method for manufacturing a part includes injection molding a substrate in a single injection mold and optionally trimming the panel substrate. The substrate can have a first configuration or a second, different configuration. Trimming of the substrate can occur when the substrate has the first configuration to define an aperture in the substrate.
    Type: Grant
    Filed: September 21, 2015
    Date of Patent: April 6, 2021
    Assignee: Honda Motor Co., Ltd.
    Inventors: Chad Wojniak, Kaoru Tokita, Takeshi Kuriyama, Kazuhisa Fujiwara, Atsushi Ban, Naoki Yoshimura
  • Publication number: 20190358874
    Abstract: A mold, system and method for manufacturing a part includes injection molding a substrate in a single injection mold and optionally trimming the panel substrate. The substrate can have a first configuration or a second, different configuration. Trimming of the substrate can occur when the substrate has the first configuration to define an aperture in the substrate.
    Type: Application
    Filed: August 9, 2019
    Publication date: November 28, 2019
    Inventors: Chad Wojniak, Kaoru Tokita, Takeshi Kuriyama, Kazuhisa Fujiwara, Atsushi Ban, Naoki Yoshimura
  • Patent number: 9840034
    Abstract: A mold for producing a vehicle bumper fascia and methods for releasing the bumper fascia are provided. The mold includes a core mold half having a primary mold core. A first movable mold core is slidingly engaged to the primary mold core. A second movable mold core is slidingly engaged to the first movable mold core. A third movable mold core is slidingly engaged to the second movable mold core. Portions of the primary mold core and the movable mold cores together define cavities for forming the mounting rib, a wing portion, and a wheel well flange of the bumper fascia. Methods of releasing the bumper fascia include the steps of providing the mold, disengaging the movable mold cores from each other and from the primary mold core.
    Type: Grant
    Filed: November 11, 2016
    Date of Patent: December 12, 2017
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kazuhisa Fujiwara, Rikiya Suwa, Chad Wojniak, Takashi Abe, Youhei Mizukami
  • Publication number: 20170080616
    Abstract: A mold, system and method for manufacturing a part includes injection molding a substrate in a single injection mold and optionally trimming the panel substrate. The substrate can have a first configuration or a second, different configuration. Trimming of the substrate can occur when the substrate has the first configuration to define an aperture in the substrate.
    Type: Application
    Filed: September 21, 2015
    Publication date: March 23, 2017
    Inventors: Chad Wojniak, Kaoru Tokita, Takeshi Kuriyama, Kazuhisa Fujiwara, Atsushi Ban, Naoki Yoshimura
  • Publication number: 20170057141
    Abstract: A mold for producing a vehicle bumper fascia and methods for releasing the bumper fascia are provided. The mold includes a core mold half having a primary mold core. A first movable mold core is slidingly engaged to the primary mold core. A second movable mold core is slidingly engaged to the first movable mold core. A third movable mold core is slidingly engaged to the second movable mold core. Portions of the primary mold core and the movable mold cores together define cavities for forming the mounting rib, a wing portion, and a wheel well flange of the bumper fascia. Methods of releasing the bumper fascia include the steps of providing the mold, disengaging the movable mold cores from each other and from the primary mold core.
    Type: Application
    Filed: November 11, 2016
    Publication date: March 2, 2017
    Inventors: Kazuhisa FUJIWARA, Rikiya SUWA, Chad WOJNIAK, Takashi ABE, Youhei MIZUKAMI
  • Patent number: 9561607
    Abstract: A mold for producing a vehicle bumper fascia and methods for releasing the bumper fascia are provided. The mold includes a core mold half having a primary mold core. A first movable mold core is slidingly engaged to the primary mold core. A second movable mold core is slidingly engaged to the first movable mold core. A third movable mold core is slidingly engaged to the second movable mold core. Portions of the primary mold core and the movable mold cores together define cavities for forming the mounting rib, a wing portion, and a wheel well flange of the bumper fascia. Methods of releasing the bumper fascia include the steps of providing the mold, disengaging the movable mold cores from each other and from the primary mold core.
    Type: Grant
    Filed: April 23, 2013
    Date of Patent: February 7, 2017
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kazuhisa Fujiwara, Rikiya Suwa, Chad Wojniak, Takashi Abe, Youhei Mizukami
  • Publication number: 20130277886
    Abstract: A mold for producing a vehicle bumper fascia and methods for releasing the bumper fascia are provided. The mold includes a core mold half having a primary mold core. A first movable mold core is slidingly engaged to the primary mold core. A second movable mold core is slidingly engaged to the first movable mold core. A third movable mold core is slidingly engaged to the second movable mold core. Portions of the primary mold core and the movable mold cores together define cavities for forming the mounting rib, a wing portion, and a wheel well flange of the bumper fascia. Methods of releasing the bumper fascia include the steps of providing the mold, disengaging the movable mold cores from each other and from the primary mold core.
    Type: Application
    Filed: April 23, 2013
    Publication date: October 24, 2013
    Applicant: Honda Motor Co., Ltd.
    Inventors: Kazuhisa Fujiwara, Rikiya Suwa, Chad Wojniak, Takashi Abe, Youhei Mizukami
  • Patent number: 7553439
    Abstract: A mold transfer assembly is described that upon placement or construction along a region of an injection molding press, readily receives and retains mold(s) used in the press, and when not in use can be stored below the floor. The mold transfer assembly includes a mold receiving member that is positionable between an extended or raised state, at which the member is at a position, orientation, and height suitable for receiving a mold or set of molds from the press, and a retracted position at which the member is positioned under the floor. This configuration and positioning ability enables greater amounts of floor space to be used when the mold transfer assembly is not in use. Also described is a molding platen having a selectively positionable mold support ledge that enables molds of different sizes to be used in a single press.
    Type: Grant
    Filed: November 20, 2007
    Date of Patent: June 30, 2009
    Assignee: Honda Motor Co., Ltd.
    Inventors: Alan Hughes, Chad Wojniak