Abstract: A lightweight armor system providing blast protection and ballistic protection against small arms fire, suitable for use in helmets, personnel or vehicle protection, and other armor systems. A hard substrate is coated on the front surface with a thin elastomeric polymer layer, in which hollow ceramic or metal spheres are encapsulated. The coating layer having a thin elastomeric polymer layer with encapsulated metal or ceramic hollow spheres can be stand-alone blast protection, or can be added to an underlying structure. The glass transition temperature of the polymer is preferably between negative fifty Celsius and zero Celsius.

Abstract: Shock and/or impact-resistant pressure vessels having elastomeric coatings are provided. The pressure vessels of the invention are significantly lighter than conventional air tanks having the same capacity, while enhancing safety in military and undersea environments. Methods for protecting pressure vessels from ballistic, blast wave, and mechanical impacts, while also providing corrosion protection, are also provided.

Abstract: A lightweight armor system providing blast protection and ballistic protection against small arms fire, suitable for use in helmets, personnel or vehicle protection, and other armor systems. A hard substrate is coated on the front surface with a thin elastomeric polymer layer, in which hollow ceramic or metal spheres are encapsulated. The coating layer having a thin elastomeric polymer layer with encapsulated metal or ceramic hollow spheres can be stand-alone blast protection, or can be added to an underlying structure. The glass transition temperature of the polymer is preferably between negative fifty Celsius and zero Celsius.

Abstract: Composite armor and armor systems according to the invention incorporate substrates that delay and reduce compressive waves associated with impacts from reflecting off of the back surface of ceramic front face armor as tensile waves, which may damage or destroy the front face armor material. The composite armor and armor systems incorporating syntactic substrates and backed by a high strength fiber backing exhibit increased mass efficiency and reduced blunt force trauma resulting from ballistic impacts.

Abstract: A lightweight armor system providing blast protection and ballistic protection against small arms fire, suitable for use in helmets, personnel or vehicle protection, and other armor systems. A hard substrate is coated on the front surface with a thin elastomeric polymer layer, in which hollow ceramic or metal spheres are encapsulated. The coating layer having a thin elastomeric polymer layer with encapsulated metal or ceramic hollow spheres can be stand-alone blast protection, or can be added to an underlying structure. The glass transition temperature of the polymer is preferably between negative fifty Celsius and zero Celsius.

Abstract: A front-facing armor system utilizing a composite laminate backed by a high hardness substrate. The composite laminate comprises a series of first and second layers. The first layer of the bi-layer laminate system is a polymer with a density of at least 1.8 g/cm3 and having both an amorphous and crystalline phase, and having phase transformation pressure of at least 0.5 GPa at a temperature of 20° C. The second layer of each bi-layer provides acoustic impedance mismatch to generate reflections of the incident compression wave following ballistic impact. Under ballistic impact, the polymer comprising the armor system undergoes a shock-induced transition resulting in a marked change in microstructure and mechanical behavior, providing a significant kinetic energy absorption mechanism.

Abstract: A composite article having blast and ballistic resistance suitable for helmets, personal protection and hard armor applications comprises a high-strain hardening elastomeric layer and a layer of continuous yarns having a tenacity of 15 grams per dtex and a modulus of at least 500 grams per dtex or an oriented polyethylene sheet layer having a modulus ten times greater in one direction than in another direction.

Abstract: An armor system with a composite laminate having at least four alternating layers (two bi-layers) of a first material and a second material, the first material having a lower acoustic impedance than the second material. The first material is an elastomer and the second material can be a hard material such as steel, aluminum, or ceramic, or an elastomer with a higher acoustic impedance than the first material. The laminate can include many alternating layers of the first and second materials, and can be adhered or affixed to a thicker armor substrate. Additional protective elements such as corrugated metal-ceramic panels and armored glass cylinders can be added to improve resistance to armor piercing rounds, explosively formed penetrators, or other threats.

Abstract: Methods for forming armored glass cylinders suitable for improving resistance of armor to armor piercing rounds, explosively formed penetrators, or other threats. Cool a cylindrical glass or ceramic element to a temperature below that of a cylindrical casing, place the cylindrical glass or ceramic element into the cylindrical casing while the cylindrical glass or ceramic element is cool, and seal the cylindrical casing and allow the temperature of the cylindrical glass or ceramic element to rise, such that the cylindrical casing compresses the cylindrical glass or ceramic element. Alternately, heat a metal cylindrical casing, press glass or ceramic into the cylinder while the metal cylinder is at an elevated temperature, seal the metal cylindrical casing while metal cylindrical casing is at an elevated temperature, and allow the metal cylinder to cool, such that when cooled, the cylindrical casing will compress the glass in all directions.

Abstract: Methods for forming armored glass cylinders suitable for improving resistance of armor to armor piercing rounds, explosively formed penetrators, or other threats. Cool a cylindrical glass or ceramic element to a temperature below that of a cylindrical casing, place the cylindrical glass or ceramic element into the cylindrical casing while the cylindrical glass or ceramic element is cool, and seal the cylindrical casing and allow the temperature of the cylindrical glass or ceramic element to rise, such that the cylindrical casing compresses the cylindrical glass or ceramic element. Alternately, heat a metal cylindrical casing, press glass or ceramic into the cylinder while the metal cylinder is at an elevated temperature, seal the metal cylindrical casing while metal cylindrical casinger is at an elevated temperature, and allow the metal cylinder to cool, such that when cooled, the cylindrical casing will compress the glass in all directions.

Abstract: A coating of atactic polypropylene over a transparent armor substrate improves resistance to penetration while allowing convenient repair of minor abrasions and scratches.

Abstract: A coating of atactic polypropylene over a transparent armor substrate improves resistance to penetration while allowing convenient repair of minor abrasions and scratches.

Abstract: A lightweight armor system providing blast protection and ballistic protection against small arms fire, suitable for use in helmets, personnel or vehicle protection, and other armor systems. A hard substrate is coated on the front surface with a thin elastomeric polymer layer, in which hollow ceramic or metal spheres are encapsulated. The coating layer having a thin elastomeric polymer layer with encapsulated metal or ceramic hollow spheres can be stand-alone blast protection, or can be added to an underlying structure. The glass transition temperature of the polymer is preferably between negative fifty Celsius and zero Celsius.

Abstract: An armor system with a composite laminate having at least four alternating layers (two bi-layers) of a first material and a second material, the first material having a lower acoustic impedance than the second material. The first material is a viscoelastic polymer with a glass transition temperature less than the expected operational temperature range, and the second material can be a hard material such as steel, aluminum, or ceramic. The laminate can include many alternating layers of elastomer and hard material, and can be adhered or affixed to a thicker armor substrate. The second material layer can be a layer of hollow or solid spheres. Additional protective elements such as front surface hemispheres or conical projections, and corrugated panels can be added to improve resistance to armor piercing rounds, explosively formed penetrators, or other threats.

Abstract: An armor system is formed of a substrate including an underlying substrate layer of less hard material and including a thin layer of harder material at a first face of the substrate, and an elastomeric material layer positioned at the first face of the substrate. The increased hardness of the thin hard layer increases the penetration resistance of the armor by increasing the elastomer's contribution to penetration resistance. The properties of the substrate can be independently selected, allowing the use of substrates with lower hardness, increasing the armor's ballistic performance, and lowering the weight of the armor.

Abstract: Methods for forming armored glass cylinders suitable for improving resistance of armor to armor piercing rounds, explosively formed penetrators, or other threats. Cool a cylindrical glass or ceramic element to a temperature below that of a cylindrical casing, place the cylindrical glass or ceramic element into the cylindrical casing while the cylindrical glass or ceramic element is cool, and seal the cylindrical casing and allow the temperature of the cylindrical glass or ceramic element to rise, such that the cylindrical casing compresses the cylindrical glass or ceramic element. Alternately, heat a metal cylindrical casing, press glass or ceramic into the cylinder while the metal cylinder is at an elevated temperature, seal the metal cylindrical casing while metal cylindrical casinger is at an elevated temperature, and allow the the metal cylinder to cool, such that when cooled, the cylindrical casing will compress the glass in all directions.

Abstract: An armor system with a composite laminate having at least four alternating layers (two bi-layers) of a first material and a second material, the first material having a lower acoustic impedance than the second material. The first material is a viscoelastic polymer with a glass transition temperature less than the expected operational temperature range, and the second material can be a hard material such as steel, aluminum, or ceramic. The laminate can include many alternating layers of elastomer and hard material, and can be adhered or affixed to a thicker armor substrate. Additional protective elements such as corrugated metal-ceramic panels and armored glass cylinders can be added to improve resistance to armor piercing rounds, explosively formed penetrators, or other threats.

Abstract: An armor system with a composite laminate having at least four alternating layers (two bi-layers) of a first material and a second material, the first material having a lower acoustic impedance than the second material. The first material is a viscoelastic polymer with a glass transition temperature less than the expected operational temperature range, and the second material can be a hard material such as steel, aluminum, or ceramic. The laminate can include many alternating layers of elastomer and hard material, and can be adhered or affixed to a thicker armor substrate. Additional protective elements such as corrugated metal-ceramic panels and armored glass cylinders can be added to improve resistance to armor piercing rounds, explosively formed penetrators, or other threats.

Abstract: A high-speed tensile test device is disclosed, which measures the stress-strain behavior, up to failure, of polymeric materials, at high strains (as much as 1000%), and high strain rates (up to 104/s). A weight, when dropped down a vertical track, impacts two L-levers positioned below and on each side of the weight, pushing the horizontal arms of the L-levers. The L-levers have cable connected to the vertical arms of the L-levers and are looped around pulleys, then connected to shuttles located on a horizontal track. The shuttles are attached to load cells, which are connected to grips that hold a sample to be tested. When the horizontal arms of the L-levers are pushed by the weight, they pivot, causing the cables to pull on the shuttles, load cell, and grip, which move in an outward direction, stretching the sample.

Abstract: A coating of atactic polypropylene over a transparent armor substrate improves resistance to penetration while allowing convenient repair of minor abrasions and scratches.