Abstract: Systems and methods apply active feedback via a repetitive controller to compensate for periodic disturbances applied by recording media to a movable image carrier having a controlled velocity. The compensation parameters of the repetitive controller, once the error signal of the feedback converges to zero, can be stored with one or more characteristics of the print job or the recording media used for the print job. When other print jobs are received having the same one or more characteristics, the stored, converged compensation parameters can be retrieved, reducing the time to convergence of the systems and methods.

Abstract: A light-transmissive transfer belt used in the system for determining toner mass amount and methods for making the belt. A system and method, using the transparent transfer belt, is capable of determining an amount of toner mass present on a toner application surface, and the real-time adjustment of parameters controlling xerographic transfer performance in the system. The system includes transmission-based sensors alone and in combination with reflective-based sensors.

Abstract: Systems and methods apply active feedback via a repetitive controller to compensate for periodic disturbances applied by recording media to a movable image carrier having a controlled velocity. The compensation parameters of the repetitive controller, once the error signal of the feedback converges to zero, can be stored with one or more characteristics of the print job or the recording media used for the print job. When other print jobs are received having the same one or more characteristics, the stored, converged compensation parameters can be retrieved, reducing the time to convergence of the systems and methods.

Abstract: The banner or cover sheet for a print job may be used for aperiodic sampling of transfer performance and/or fusing performance. Sensing pre-process and post-process is required. The resulting sampling is aperiodic and dependent on the job flow. In office products there is typically a frequent generation of cover sheets and the information collected in this way can be useful in system performance optimization. The concept is described for a tandem transfer system.

Abstract: A light-transmissive transfer belt used in the system for determining toner mass amount and methods for making the belt. A system and method, using the transparent transfer belt, is capable of determining an amount of toner mass present on a toner application surface, and the real-time adjustment of parameters controlling xerographic transfer performance in the system. The system comprises transmission-based sensors alone and in combination with reflective-based sensors.

Abstract: A light-transmissive transfer belt used in the system for determining toner mass amount and methods for making the belt. A system and method, using the transparent transfer belt, is capable of determining an amount of toner mass present on a toner application surface, and the real-time adjustment of parameters controlling xerographic transfer performance in the system. The system comprises transmission-based sensors alone and in combination with reflective-based sensors.

Abstract: A method and apparatus for sensor calibration to obtain transfer efficiency measurements in a reprographic device from a pair of optical toner mass sensors, one located before and one located after transfer. Individual sensors differ (mounting variation, electrical component variation, etc.) in their response to a common sample. Because of low mass levels in transfer efficiency measurements it is essential to reduce sensor to sensor differences. Disclosed is a method of calibrating the sensors to each other by utilizing each sensor's response to at least two identical mass levels. Actual mass levels do not need to be known (except for the zero mass which is easy to ensure) and the individual sensor sensitivities do not need to be known since the ratio of responses yields the necessary sensor characterization. This method does not require unique calibrations among sensors and results in a more accurate and precise measurement of transfer efficiency.

Abstract: According to aspects of the embodiments, there is provided methods of optimizing contact forces between transfer and photoreceptor belts in image forming devices. The method acquires initial and operational set point data for the photoreceptor and transfer belt at different stages of engagement. Yaw motion is applied to reduce any misalignment between the belts based on the acquired data. A processor is used to determine misalignment between the photoreceptor belt and the transfer belt, and an actuator can be used to apply yaw motion. The yaw motion can return the transfer belt and the photoreceptor belt to their initial set position, or return a steering subsystem actuator to its setting prior to engagement of the belts. Set point data can be from the respective transfer steering subsystem for the photoreceptor and the transfer belts.

Abstract: A method and apparatus for sensor calibration and signal processing to obtain transfer efficiency measurements in a reprographic device from a pair of reflective toner area coverage (mass) sensors, one located before transfer and the other located after. The same mass is passed under both sensors and the ratio of responses yields the necessary sensor characterization.

Abstract: According to aspects of the embodiments, there is provided methods of optimizing contact forces between transfer and photoreceptor belts in image forming devices. The method acquires initial and operational set point data for the photoreceptor and transfer belt at different stages of engagement. Yaw motion is applied to reduce any misalignment between the belts based on the acquired data. A processor is used to determine misalignment between the photoreceptor belt and the transfer belt, and an actuator can be used to apply yaw motion. The yaw motion can return the transfer belt and the photoreceptor belt to their initial set position, or return a steering subsystem actuator to its setting prior to engagement of the belts. Set point data can be from the respective transfer steering subsystem for the photoreceptor and the transfer belts.

Abstract: A color printing machine with a hybrid development architecture is provided including a photoreceptor, a first and second set of development housings, a biased transfer belt, and a fuser. The first set of development housings are arranged in an image-on-image configuration in proximity to the photoreceptor. The biased transfer belt is in proximity to the photoreceptor at a transfer station. The second set of development housings are arranged in a tandem configuration in proximity to the biased transfer belt. The fuser is in proximity to the biased transfer belt.

Abstract: A color printing machine with a hybrid development architecture is provided including a photoreceptor, a first and second set of development housings, a biased transfer belt, and a fuser. The first set of development housings are arranged in an image-on-image configuration in proximity to the photoreceptor. The biased transfer belt is in proximity to the photoreceptor at a transfer station. The second set of development housings are arranged in a tandem configuration in proximity to the biased transfer belt. The fuser is in proximity to the biased transfer belt.

Abstract: A printing system includes a plurality of marking engines. The marking engines selectively receive at least one replacement module, such as a toner or ink cartridge. The replacement module includes a consumable such as toner or ink, which is consumed during rendering of images by the respective marking engine. A scheduling system assigns images to the marking engines for rendering on a print medium, such as paper. The scheduling system has a mode of operation in which images are selectively assigned to the marking engines to balance usage of the consumable by the marking engines.

Abstract: Electrodes are embedded in a biased charge roller of a xerographic device. The electrodes, which may run the length of the roller, are deposited on an insulating substrate. A semi-conductive conformable layer of a flexible elastomer covers the electrodes. The semi-conductive conformable layer limits current flow between electrodes and relaxes charge deposited on the roller surface. Stationary pre-nip and post-nip contacts apply the bias to the imbedded electrodes. The electrodes in the post nip region are biased to VPOST. The electrodes positioned in the pre-nip regions are either grounded or biased to VPRE<VPOST. The electroded biased charge roller may generate air breakdown in the post nip region, resulting in highly uniform charging.

Abstract: A self-lubricating residual toner cleaning apparatus is provided and includes (i) a cleaning blade member for removing charged loosened residual toner particles having a first polarity from a toner image bearing surface at a first point; (ii) a disturber fiber brush, mounted at a second point for loosening residual particles from the surface; (iii) a reversible bias source connected to the disturber fiber brush for normally biasing the disturber fiber brush to a second polarity to attract the residual toner particles; and (iv) a controller connected to the reversible bias source for periodically reversing the normally biasing polarity from the second polarity to the first polarity momentarily repelling loosened residual toner particles from the disturber fiber brush back onto the surface, thereby providing a relatively increased amount of residual toner particles on a portion of the surface for contacting and lubricating the cleaning blade member.

Abstract: A printing system includes a monochrome marking engine for printing monochrome images and a color marking engine which can print both color and monochrome images. A previewer identifies attributes of the print job, for example, for each page, identifying any monochrome and color images. A user interface enables a user to select a print mode for the print job from a plurality of print modes. A scheduler is responsive to the previewer and the user interface for assigning pages of the print job among the marking engines based on the attributes of the print job and the user-selected print mode. A marking engine controller is in communication with the scheduler for controlling the at least one monochrome marking engine to render pages of the print job assigned thereto and for controlling the at least one color marking engine to render pages of the print job assigned thereto.

Abstract: A method of printing includes processing a print job stream to identify one or more images to be printed on a first substrate. The first substrate has a substrate attribute, such as paper weight or surface roughness, which is different from that of a second substrate. A marking engine is selected to print the identified images on the selected first substrate. An operating parameter of the marking engine is modified from a set point for the second substrate to a modified set point for the first substrate, to accommodate the substrate attribute of the selected first substrate. The identified images are sent to the selected marking engine to be printed.

Abstract: Electrodes are embedded in a biased charge roller of a xerographic device. The electrodes, which may run the length of the roller, are deposited on an insulating substrate. A semi-conductive conformable layer of a flexible elastomer covers the electrodes. The semi-conductive conformable layer limits current flow between electrodes and relaxes charge deposited on the roller surface. Stationary pre-nip and post-nip contacts apply the bias to the imbedded electrodes. The electrodes in the post nip region are biased to VPOST. The electrodes positioned in the pre-nip regions are either grounded or biased to VPRE<VPOST. The electroded biased charge roller may generate air breakdown in the post nip region, resulting in highly uniform charging.

Abstract: A system and method for controlling a xerographic printer includes a subsystem for carrying out a function of the xerographic printer and affecting an electric field of a component. The system and method further include a bias transfer roll voltage operated in a constant current mode, and a voltage evaluator coupled to the biased transfer roll for measuring a change in a level of voltage of the bias transfer roll as the component affected by the subsystem passes through a nip region near the bias transfer roll for determining operability of the subsystem.

Abstract: Electrodes are embedded in a biased transfer roller for the transfer of a xerographic image. The electrodes, which run the length of the roller, are deposited on an insulating core surrounding the shaft. A conformable semi-conductive layer of a flexible elastomer covers the embedded electrodes. The semi-conductive layer limits current flow between embedded electrodes, relaxes charge deposited on the roller surface, and maximizes the electric field that attracts the toner from the photoconductor to the image receiving surface (substrate or intermediate). The electroded biased transfer roller may tailor the electric fields within the nip, pre-nip, and post-nip regions between the photoreceptor and the image receiving surface of the xerographic device.