Abstract: An immersion cooled electronic arrangement includes a sealed housing, a coolant contained within the housing, and an electronic device submerged within the coolant. An agitator is disposed within the housing to control passive heat transfer between the electronic device and the coolant. An immersion cooling system and related method are also described.

Abstract: An electronics cooling arrangement includes a housing, an electronic device disposed within the housing, and a solid-liquid phase change material disposed within the housing and is in thermal communication with the electronic device to absorb heat generated by the electronic device. A method of cooling an electronic device and a vehicular electronics cooling system are also described.

Abstract: An energy storage system includes a sealed housing defining an interior space and a plurality of cells arranged within the interior space of the housing. A cooling liquid submerges each of the cells. The cooling system is positioned within the sealed housing configured to actively and passively cool and heat each of the cells.

Abstract: Housing for electrical components includes a housing body, an insulating body and a bus bar. The insulating body is disposed within the housing body and is integral with the housing body. The bus bar is disposed within the within the housing body and embedded in the insulating body. The insulating body and housing body are integral with one another for fixing the bus bar within the housing body.

Abstract: A transformer assembly includes a housing with a sealed housing interior, a transformer disposed within the housing interior and having a core with windings wrapped about the core, and a condenser mounted to the housing. The condenser is in fluid communication with the housing interior. A surface of the windings bounds a coolant channel extending between the windings and the condenser to convey coolant of a first phase to the condenser and receive coolant of a second phase from the condenser.

Abstract: A magnetic device includes an electrically insulating body and a conductor coil. The insulating body defines an internal cavity for a magnetic device core and a coolant channel routed about the internal cavity. The conductor coil extends through the insulating body and winds about the internal cavity. The electrically insulating body electrically insulates the internal cavity and coolant channel from the conductor coil.

Abstract: An immersion cooled motor controller assembly is disclosed that includes a sealed housing, a fluorocarbon cooling liquid contained in the sealed housing, and an AC/AC motor controller disposed in the sealed housing and submerged in the fluorocarbon cooling liquid, wherein the AC/AC motor controller includes a power board module adapted and configured to operate at power levels greater than 30 kW.

Abstract: A method of making a component of a heat exchanger includes the steps of providing a substrate, performing a first printing step to add one or more heat-transfer-enhancing structures onto a first side of the substrate, and performing a second printing to add one or more heat-transfer-enhancing structures onto a second side of the substrate. A heat exchanger is also disclosed.

Abstract: A magnetic device includes an electrically insulating body and a conductor coil. The insulating body defines an internal cavity for a magnetic device core and a coolant channel routed about the internal cavity. The conductor coil extends through the insulating body and winds about the internal cavity. The electrically insulating body electrically insulates the internal cavity and coolant channel from the conductor coil.

Abstract: A multi-cell battery pack may be designed to serve as a thermosiphon. Stated another way, multi-cell battery pack may be designed to incorporate a passive heat exchange technique based on natural convection, which circulates a substance (liquid, or gas such as air) without the necessity of a mechanical pump. In this way, insulating fluid in cavities between cells greatly enhances the likelihood of preventing a thermal runaway condition. The insulating fluid in cavities between cells may result in reduced arcing and the elimination of combustion within a battery housing.

Abstract: Housing for electrical components includes a housing body, an insulating body and a bus bar. The insulating body is disposed within the housing body and is integral with the housing body. The bus bar is disposed within the within the housing body and embedded in the insulating body. The insulating body and housing body are integral with one another for fixing the bus bar within the housing body.

Abstract: A magnetic device includes an electrically insulating body and a conductor coil. The insulating body defines an internal cavity for a magnetic device core and a coolant channel routed about the internal cavity. The conductor coil extends through the insulating body and winds about the internal cavity. The electrically insulating body electrically insulates the internal cavity and coolant channel from the conductor coil.

Abstract: An immersion cooled motor controller assembly is disclosed that includes a sealed housing, a fluorocarbon cooling liquid contained in the sealed housing, and an AC/AC motor controller disposed in the sealed housing and submerged in the fluorocarbon cooling liquid, wherein the AC/AC motor controller includes a power board module adapted and configured to operate at power levels greater than 30 kW.

Abstract: An inductor comprises a ferromagnetic core, a litz wire conductor encircling the ferromagnetic core, a housing, a bobbin, a conductive pin, and a seal assembly. The housing encloses the ferromagnetic core and the litz wire conductor. The conductive pin is conductively attached to the litz wire conductor, and extends therefrom to form an external electrical contact. The bobbin supports the litz wire conductor and positions the conductive pin in alignment with an aperture in the housing which is sealed against fluid egress by the seal assembly.

Abstract: An inductor comprises a ferromagnetic core, a plurality of conductor turns encircling the ferromagnetic core, a bobbin, and a wave spring. The bobbin encloses the ferromagnetic core and supports the plurality of conductor turns and the wave spring is situated between the bobbin and the ferromagnetic core.

Abstract: An inductor comprises a ferromagnetic core, a litz wire conductor encircling the ferromagnetic core, a housing, a bobbin, a conductive pin, and a seal assembly. The housing encloses the ferromagnetic core and the litz wire conductor. The conductive pin is conductively attached to the litz wire conductor, and extends therefrom to form an external electrical contact. The bobbin supports the litz wire conductor and positions the conductive pin in alignment with an aperture in the housing which is sealed against fluid egress by the seal assembly.

Abstract: An inductor assembly includes a substrate, an outer cylindrical housing arranged on the substrate, a wound inductor core arranged in the outer cylindrical housing, and a working fluid disposed in the outer cylindrical housing and in contact with the wound inductor core.

Abstract: A vane compressor has a plurality of vanes that are radially translatable and have outer ends. The vanes create zones between each pair of adjacent vanes, each zone having a given area. The vane compressor also has an axis about which the vanes rotate and an outlet for expelling compressed fluid. A first zone immediately following a second zone, which is in register with the outlet, has the same area as the second zone.

Abstract: A rotor assembly for an electric machine includes an outer sleeve and a plurality of permanent magnets disposed in the outer sleeve. An inner sleeve is located inboard of the plurality of permanent magnets and includes a plurality of inner sleeve segments that form a tapered inner sleeve surface. A rotor shaft is located inboard of the inner sleeve and has a tapered outer shaft surface engageable with the tapered inner sleeve surface in an interference fit to force the plurality of inner sleeve segments into engagement with the plurality of permanent magnets.

Abstract: A vane compressor has a plurality of vanes that are radially translatable and have outer ends. The vanes create zones between each pair of adjacent vanes, each zone having a given area. The vane compressor also has an axis about which the vanes rotate and an outlet for expelling compressed fluid. A first zone immediately following a second zone, which is in register with the outlet, has the same area as the second zone.