Abstract: Multichip and single chip modules are presented as well as a chips first fabrication of such modules. The multichip module comprises a plurality of chips affixed in a planar array by a structural material which surrounds the sides of the chips such that the upper surfaces of the chips and an upper surface of the structural material are co-planar and the lower surface of at least one chip and a lower surface of the structural material are co-planar. A photo-patternable dielectric is disposed directly on the upper surfaces of the chips. The photo-patternable dielectric includes vias to at least some contact pads at the upper surfaces of the chips and the module further comprises an intrachip metallization layer on the photo-patternable dielectric layer. Subsequent processing provides a multi-layer chip interconnect structure over the intrachip metallization layer and photo-patternable dielectric.

Abstract: For fully testing and burning-in an integrated circuit chip before it is incorporated into a high density interconnect or other standard hybrid bare chip circuit, a temporary test substrate having pins extending therethrough holds the chip within a cavity. Chip pads are electrically connected with the pins to create a package that can be tested using commercially available testing and burn-in devices. After testing, the chip is retrieved from the test structure undamaged. In using HDI techniques to interconnect the chip with the pins, metal-filled vias in a polymer layer overlying the temporary test substrate electrically connect the chip to the pins through a metal interconnect pattern on the polymer layer. In another embodiment, the chip is interconnected with the pins through wire bonds. Metal-filled vias pass through an insulative coating on the chip and make electrical contact with the chip pad.

Abstract: Multichip and single chip modules are presented as well as a chips first fabrication of such modules. The multichip module comprises a plurality of chips affixed in a planar array by a structural material which surrounds the sides of the chips such that the upper surfaces of the chips and an upper surface of the structural material are co-planar and the lower surface of at least one chip and a lower surface of the structural material are co-planar. A photo-patternable dielectric is disposed directly on the upper surfaces of the chips. The photo-patternable dielectric includes vias to at least some contact pads at the upper surfaces of the chips and the module further comprises an intrachip metallization layer on the photo-patternable dielectric layer. Subsequent processing provides a multi-layer chip interconnect structure over the intrachip metallization layer and photo-patternable dielectric.