Abstract: An apparatus for inspecting integrity of a multi-barrier wellbore is described. The apparatus includes at least one source to generate radiation to impinge a target volume of the wellbore. The apparatus includes a source collimator having a plurality of alternating blocking channels and passing channels to direct radiation to impinge the target volume, such that the radiation directed from each passing channel forms a plurality of field of views extending radially into the target volume. The apparatus further includes at least one detector to receive backscatter rays arising from each respective field of view from the plurality of field of views and to generate an image representative of an inspected portion of the wellbore. The apparatus is useful for inspecting very small volumes in the multiple barriers of the wellbore and determine the integrity of the wellbore based on the different densities in the image of the inspected portion.

Abstract: An apparatus for inspecting integrity of a multi-barrier wellbore is described. The apparatus includes at least one source to generate radiation to impinge a target volume of the wellbore. The apparatus includes a source collimator having a plurality of alternating blocking channels and passing channels to direct radiation to impinge the target volume, such that the radiation directed from each passing channel forms a plurality of field of views extending radially into the target volume. The apparatus further includes at least one detector to receive backscatter rays arising from each respective field of view from the plurality of field of views and to generate an image representative of an inspected portion of the wellbore. The apparatus is useful for inspecting very small volumes in the multiple barriers of the wellbore and determine the integrity of the wellbore based on the different densities in the image of the inspected portion.

Abstract: A detector assembly includes scintillators configured to generate a light signal in response to an impinging backscatter signal, where the scintillators are arranged in a first pattern, a plurality of first detectors, where each first detector is coupled to a scintillator and configured to receive a first portion of a light signal from that scintillator, and where the first detectors are arranged in a second pattern aligned with the first pattern, a plurality of second detectors, where each second detector is disposed adjacent a scintillator and configured to receive a second portion of the light signal from that scintillator, and where the plurality of second detectors is arranged in a third pattern, and a scintillator collimator including a plurality of openings and configured to selectively receive the backscatter signal, where the detector assembly is configured to provide depth resolution, azimuthal resolution, a defect type, a defect size, or combinations thereof.

Abstract: A volumetric compensator assembly for use in the seal section of a pumping system includes an envelope bladder that in turn includes a flexible top sheet and a bottom sheet connected to the top sheet along a pair of side seams and an end seam. The top sheet and bottom sheet together define a bladder interior that has a variable capacity. The volumetric compensator assembly also has a bladder support tube and the envelope bladder is coiled around the bag support tube.

Abstract: A surface-based separation assembly for use in separating fluid. The surface-based separation assembly includes a gas-liquid separator configured to receive a fluid stream, and configured to separate the fluid stream into a gas stream and a mixed stream of at least two liquids. A liquid-liquid separator is in flow communication with the gas-liquid separator. The liquid-liquid separator is configured to receive the mixed stream from the gas-liquid separator, and is configured to separate the mixed stream into a first liquid stream and a second liquid stream. The assembly further includes a rotatable shaft including a first portion extending through the gas-liquid separator, and a second portion extending through the liquid-liquid separator. The rotatable shaft is configured to induce actuation of the gas-liquid separator and the liquid-liquid separator.

Abstract: A sensing system that includes a cylindrical body including an internal flow channel that channels a first fluid therethrough, and a sampling chamber. The sampling chamber is in flow communication with an ambient environment. A venturi device is coupled within the cylindrical body, and the venturi device includes a high pressure portion and a low pressure portion. The low pressure portion is in flow communication with the sampling chamber. A valve is coupled within the cylindrical body and is positionable in at least a first position. A first flow channel is defined between the internal flow channel and the high pressure portion through the valve. The first flow channel channels the first fluid towards the high pressure portion such that the low pressure portion draws a second fluid into the sampling chamber from the ambient environment. A sensor assembly determines characteristics of the second fluid within the sampling chamber.

Abstract: A centrifugal separator for separating a mixed stream including a first fluid and a second fluid. The separator includes a housing that extends from a first end to a second end. A first flow opening is at the first end, a second flow opening is at the second end, and a third flow opening is at the second end. A rotor assembly within the housing includes a rotor shaft and a cylindrical drum. The cylindrical drum includes an interior including an outer radial portion and an inner radial portion. The outer radial portion is in flow communication with the first flow opening and the second flow opening, and the inner radial portion is in flow communication with the third flow opening. The cylindrical drum is rotatable within the housing such that the first fluid flows along the outer radial portion, and such that the second fluid flows along the inner radial portion.

Abstract: A shaft coupling is useful for connecting a distal end of a first shaft with a proximal end of a second shaft. The shaft coupling includes a body, a first receiving chamber within the body and a second receiving chamber within the body. The first receiving chamber receives the distal portion of the first shaft and the second receiving chamber receives the proximal portion of the second shaft. A pin maintains the axial positioning between the body and the distal portion of the first shaft. An axially adjustable connection is used between the second receiving chamber and the proximal portion of the second shaft.

Abstract: An electric submersible pumping system for use in pumping fluids from a wellbore includes a motor, a pump driven by the motor, and a fluid expansion module connected to the motor. The fluid expansion module includes a piston seal housing and a piston assembly contained within the piston seal housing. The piston assembly includes a piston body having an exterior surface, a plurality of seals connected to the exterior surface of the piston body and a pressure equalization system. The pressure equalization system reduces a pressure differential between fluid in an annular space between the plurality of seals and fluid surrounding the first piston assembly.

Abstract: A downhole pumping system includes a motor, a pump driven by the motor and a seal section positioned between the pump and the motor. The seal section preferably includes a first seal bag assembly, a second seal bag assembly and an interconnect module connected between the first seal bag assembly and the second seal bag assembly. The interconnect module includes a plenum, at least one fluid exchange passage connected to the plenum, and a shaft seal assembly. The shaft seal assembly is configured to divert fluid from the plenum into the at least one fluid exchange passage. In another aspect, a first group of interconnect modules within the seal section each includes a shaft seal assembly oriented in a first direction and a second group of the interconnect modules each includes a shaft seal assembly oriented in a second direction to selectively apply an axial force on the shaft.

Abstract: A method for applying a metalized polymer film to a seal bag for use in a downhole submersible pumping system includes the steps of applying a metal layer to a polymer layer, applying an adhesive layer to the polymer layer, and rolling the adhesive layer onto a substrate of the seal bag. The method may also include the steps of rotating a first roller, which is located above the polymer layer of the metalized polymer film, and rotating a second roller, which is located on an interior surface of the substrate of the seal bag, in the opposite direction of the first roller. Also disclosed is a downhole pumping system that incorporates a seal bag manufactured from these techniques.

Abstract: A mechanical seal has a stationary face and rotating assembly adjacent to the stationary face. The rotating assembly includes an upper bellows ring, a lower bellows ring and a runner between the lower bellows ring and the stationary face. A bellows extends between the upper bellows ring and the lower bellows ring. In preferred embodiments, the bellows is constructed from a perfluoroalkoxy polymer and is secured within the upper bellows ring and the lower bellows ring by a selected locking mechanism. The locking mechanism may include the use of crimp rings configured for a press fit engagement within the upper and lower bellows rings. Alternatively, the locking mechanism may employ locking rings configured for threaded engagement with the upper and lower bellows rings.

Abstract: A gas separator is configured to separate gas from a two-phase fluid. The gas separator includes a rotatable shaft and one or more separation stages. At least one of the one or more separation stages includes a rotor connected to the rotatable shaft and a channeled compression tube, wherein the channeled compression tube includes a compression tube hub and a plurality of channels. The channels are configured to isolate abrasive solid particles from the rotary components within the gas separator. The gas separator may optionally include a streamer upstream from the separation stage that reduces rotational currents upstream from the rotor.

Abstract: A bearing assembly for use in an electric motor has a temperature-activated stabilizer to reduce vibration. The electric motor has a stator assembly and a rotor assembly and the bearing assembly includes a collar that has an outer diameter that is less than an inner diameter of the stator assembly. The bearing assembly further includes a temperature-activated stabilizer assembly that includes an extensible member positioned within the stabilizer recess. Under a first temperature the extensible member has a first volume and under a second temperature the extensible member expands to a second volume that is larger than the first volume. As the extensible member expands, the extensible member comes into contact with the stator assembly.

Abstract: Disclosed is a change-over selector with a vacuum arc extinguishing circuit, including a central shaft, a moving contact driven by the central shaft to rotate, and a first static contact and a second static contact circularly arranged on insulation laths of a cage body of the change-over selector, where the moving contact is driven by the central shaft to rotate to switch between the first static contact and the second static contact, the moving contact and the first and second static contacts form a change-over selection main-circuit, a vacuum arc extinguishing sub-circuit including a vacuum tube is connected in parallel to the change-over selection main-circuit, the vacuum tube is opened after the moving contact is separated from the first static contact, and the vacuum tube is closed before the moving contact is electrically connected to the second static contact.

Abstract: A pump assembly for use within a high pressure pumping system includes housing, a head and a base. The housing contains at least one centrifugal pump stage. The head and base are attached to the housing with corresponding internal threaded connections. The head and base are further retained to the housing with corresponding external flanged connections. The external flanged connections provide redundant connections that reduce the risk of separation between the housing and the head and base.

Abstract: A mechanical seal has a stationary face and rotating assembly adjacent to the stationary face. The rotating assembly includes an upper bellows ring, a lower bellows ring and a runner between the lower bellows ring and the stationary face. A bellows extends between the upper bellows ring and the lower bellows ring. In preferred embodiments, the bellows is constructed from a perfluoroalkoxy polymer and is secured within the upper bellows ring and the lower bellows ring by a selected locking mechanism. The locking mechanism may include the use of crimp rings configured for a press fit engagement within the upper and lower bellows rings. Alternatively, the locking mechanism may employ locking rings configured for threaded engagement with the upper and lower bellows rings.

Abstract: A bearing assembly for use in an electric motor has a temperature-activated stabilizer to reduce vibration. The electric motor has a stator assembly and a rotor assembly and the bearing assembly includes a collar that has an outer diameter that is less than an inner diameter of the stator assembly. The bearing assembly further includes a temperature-activated stabilizer assembly that includes an extensible member positioned within the stabilizer recess. Under a first temperature the extensible member has a first volume and under a second temperature the extensible member expands to a second volume that is larger than the first volume. As the extensible member expands, the extensible member comes into contact with the stator assembly.

Abstract: A mechanical seal has a stationary face and rotating assembly adjacent to the stationary face. The rotating assembly includes an upper bellows ring, a lower bellows ring and a runner between the lower bellows ring and the stationary face. A bellows extends between the upper bellows ring and the lower bellows ring. In preferred embodiments, the bellows is constructed from a perfluoroalkoxy polymer and is secured within the upper bellows ring and the lower bellows ring by a selected locking mechanism. The locking mechanism may include the use of crimp rings configured for a press fit engagement within the upper and lower bellows rings. Alternatively, the locking mechanism may employ locking rings configured for threaded engagement with the upper and lower bellows rings.

Abstract: A gas separator is configured to separate gas from a two-phase fluid. The gas separator includes a rotatable shaft and one or more separation stages. At least one of the one or more separation stages includes a rotor connected to the rotatable shaft and a channeled compression tube, wherein the channeled compression tube includes a compression tube hub and a plurality of channels. The channels are configured to isolate abrasive solid particles from the rotary components within the gas separator. The gas separator may optionally include a streamer upstream from the separation stage that reduces rotational currents upstream from the rotor.