Abstract: An illustrative mailing machine is provided including at least one adjustable optical media width sensor that may be reconfigured for differing postal rating requirements. The media width sensor subassembly has a narrow linear sensor window that is positioned perpendicular to the path of travel of the mail piece. The media width sensor subassembly includes a sensor carriage mount and width measurement scale for facilitating the accurate placement of the adjustable, but secure when placed, sensor carriage. The sensor carriage slidably engages a mount and is spring biased into a locking mechanism in the underside of the media width sensor locating scale.

Abstract: A transport system that reduces the amount of oscillation of the weighing platform thereby weighing mail pieces faster. A take-away nip of the weighing module is formed by a pivot arm having a roller mounted thereon and a drive roller mounted in the weighing platform. The take-away nip feeds mail pieces from the weighing platform to the subsequent module of the mailing machine. The pivot arm has a biasing mechanism with a force that results in less impact force between the pivot arm roller and drive roller when the trailing edge of each mail piece passes through the take-away nip, resulting in less vibration of the weighing platform as mail pieces exit the weighing platform. The reduction in vibration results quicker settling of the weighing platform during weighing of subsequent mail piece, allowing for faster weighing of the mail pieces, which increases the throughput of the mailing machine.

Abstract: A transport system that reduces the amount of oscillation of the weighing platform thereby weighing mail pieces faster. A take-away nip of the weighing module is formed by a pivot arm having a roller mounted thereon and a drive roller mounted in the weighing platform. The take-away nip feeds mail pieces from the weighing platform to the subsequent module of the mailing machine. The pivot arm has a biasing mechanism with a force that results in less impact force between the pivot arm roller and drive roller when the trailing edge of each mail piece passes through the take-away nip, resulting in less vibration of the weighing platform as mail pieces exit the weighing platform. The reduction in vibration results quicker settling of the weighing platform during weighing of subsequent mail piece, allowing for faster weighing of the mail pieces, which increases the throughput of the mailing machine.

Abstract: An illustrative mailing machine is provided including at least one adjustable optical media width sensor that may be reconfigured for differing postal rating requirements. The media width sensor subassembly has a narrow linear sensor window that is positioned perpendicular to the path of travel of the mail piece. The media width sensor subassembly includes a sensor carriage mount and width measurement scale for facilitating the accurate placement of the adjustable, but secure when placed, sensor carriage. The sensor carriage slidably engages a mount and is spring biased into a locking mechanism in the underside of the media width sensor locating scale.

Abstract: A transport module for deskewing and accumulating sheets of insert materials before the sheets are inserted into an envelope for mailing. Retractable gates are used to stop the sheets as they are separately moved into the transport module by a plurality of endless belts. Idlers are used to apply normal forces on the belts at various locations to provide traction between the sheet and the belts for moving the sheet forward. If a sheet is skewed when it enters the transport module, one corner on the leading edge of the sheet encounters one of the side gates and the advancing sheet can align itself by an angular motion using the contact point as center of rotation. As such, the leading edge is registered against the retractable gates at both sides of the leading edge. The transport module can also be used as a conveyor without the accumulation function.

Abstract: A moistening device that significantly reduces any loss of contact between the applicator and envelope flap regardless of the thickness of the mail piece or size of the flap, thereby ensuring sufficient wetting of the glue line on the envelope flap with moistening fluid, is provided. A deflection device is added to a portion of the support to which the applicator is secured. The deflection device is located and sized to exert a force on the applicator, causing the applicator to form into a shape that more closely matches the shape of an envelope flap being processed, while also allowing the applicator to flex slightly in multiple directions. This results in little to no loss of contact between the applicator and glue line on the envelope flap, thereby allowing sufficient moistening fluid to be transferred from the applicator to the glue line.

Abstract: The present invention includes apparatus and methods for feeding a mailpiece along a feed path in a mailing machine. An endless drive belt has a lower belt run adapted to feed a mailpiece in a downstream direction. A plurality of pivot arms are mounted in a sequence below the lower belt run. Each pivot arm has a respective pressure roller mounted on a free end of the pivot arm. A respective bias mechanism associated with each pivot arm biases the pivot arm in an upward direction such that the pressure roller contacts the lower belt run. A jam-relief mechanism selectively and simultaneously pivots the pivot arms against the respective biasing force applied to each of the pivot arms by the bias mechanism. The pivoting of the pivot arms by the jam-relief mechanism moves the pressure rollers in a downward direction away from the lower belt run of the endless belt.

Abstract: Methods and apparatus are provided for mating a first gear and a second gear, such as those utilized in drive mechanisms of mailing machine modules. A gear frame can mount a first gear on a first annular gear mount. A first end of a link can be pivotally mounted on a fulcrum and a second end can have a second gear mounted on a second annular gear mount. A normal force can be provided on the link in a direction opposing pivotal movement of the link. When the first gear and the second gear are brought together for mating, the link can pivot to allow the first gear and the second gear to mesh. The second annular gear mount can be guided into a channel in the gear frame to secure the second gear in a meshed position with the first gear.

Abstract: Methods and apparatus are provided for mating a first gear and a second gear, such as those utilized in drive mechanisms of mailing machine modules. A gear frame can mount a first gear on a first annular gear mount. A first end of a link can be pivotally mounted on a fulcrum and a second end can have a second gear mounted on a second annular gear mount. A normal force can be provided on the link in a direction opposing pivotal movement of the link. When the first gear and the second gear are brought together for mating, the link can pivot to allow the first gear and the second gear to mesh. The second annular gear mount can be guided into a channel in the gear frame to secure the second gear in a meshed position with the first gear.

Abstract: A buckle accumulator including an input feed system, an output feed system located downstream in a path of travel from the input feed system, a receiving space located adjacent the path of travel between the input feed system and the output feed system, and a deflector. The input feed system feeds a plurality of sheets one at a time in a path of travel into the buckle accumulator. Each of the plurality of sheets has a leading edge and a trailing edge. The output feed system feeds a stack of sheets out of the buckle accumulator. Generally, the lead edge for each of the plurality of sheets is substantially unrestrained between the input feed system and the output feed system. The receiving space accepts the plurality of sheets one at a time to create the stack. The deflector is mounted in proximity to the receiving space for selectively actuating between a first position out of contact with a first sheet previously accumulated in the receiving space and a second position in contact with the first sheet.

Abstract: The moistening system is used in combination with a postage meter system, wherein the postage meter system includes a horizontal extend deck supported by a meter housing. A portion of the deck defines a printing station. The moistening system includes a housing defining a first chamber. A horizontally extending feed deck is detachably mounted to the housing enclosing the first chamber. A second chamber defined by the housing includes a latching mechanism for detachably mounting the housing and feed deck to the postage meter such that the feed deck is aligned contiguous to the deck of the postage meter. A reservoir container is removably mounted within the first chamber of the housing and has an aperture aligned to an aperture formed in the feed deck. A wick assembly includes a support brace is detachably mounted to the feed deck, a wick and a cap.