Patents by Inventor Choung-Houng Lai
Choung-Houng Lai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240093512Abstract: Provided are photo-curable foam-forming compositions, methods of making and using them, and a dispenser for injecting the foam-forming composition for the insulation of buildings. In one aspect, the present disclosure provides for a method of insulating a surface, such as that of a building cavity with an insulating foam, the method comprising: irradiating a foam-forming composition with light, the foam-forming composition comprising: a polymerizable component (e.g., based on epoxy or acrylate); an effective amount of a photoinitiator; and a blowing agent; and injecting the irradiated foam-forming composition adjacent the surface.Type: ApplicationFiled: December 7, 2021Publication date: March 21, 2024Inventors: Ying Wang, Choung-Houng Lai, Nicholas David Orf, Rachel Brown, Nicky Chan
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Publication number: 20240026096Abstract: A tube includes a layer including a polymer matrix and a refractive index domain dispersed within the polymer matrix, wherein the refractive index domain has a refractive index less than a refractive index of the polymer matrix, the layer having a refractive index of less than 1.42.Type: ApplicationFiled: July 20, 2023Publication date: January 25, 2024Inventors: Hua WANG, Choung-Houng LAI, Michael J. TZIVANIS, Mark w. SIMON, Nicholas WATKINS, Shuai LIANG, Zachary COSTANTINO
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Publication number: 20230357555Abstract: A monolithic body can comprise metal organic frameworks (MOFs) and a polymeric binder, wherein the monolithic body may have a crush strength of at least 10 N; an amount of the polymeric binder is at least 3 wt % based on the total weight of the MOFs and polymeric binder; and the polymeric binder comprises a first polymer and a second polymer, the first polymer having a water solubility of not greater than 5 g/L of water at 25° C., and the second polymer having a water solubility of at least 10 g/L of water at 25° C.Type: ApplicationFiled: May 4, 2023Publication date: November 9, 2023Inventors: Ian KIDD, Wesley S. Towle, Paul W. REHRIG, Mark Hampden-Smith, Choung-Houng Lai, Lynne Kathleen Larochelle-Richard, Eli Kosson, Zachary Costantino, Qian Ni
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Patent number: 11773203Abstract: The present disclosure relates generally to methods, devices and systems for insulation, e.g., of cavities associated with walls, ceilings, floors and other building structures, with foam insulation. In one aspect, the disclosure provides a method for providing a cavity of a building with an expanded foam insulation.Type: GrantFiled: December 29, 2020Date of Patent: October 3, 2023Assignee: CertainTeed LLCInventors: Nicholas D. Orf, Choung-Houng Lai, Sizhu You
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Patent number: 11619044Abstract: An example plasterboard includes a layer of hardened plaster having a first surface and an opposed second surface, a layer of polymer material having particles of one or more cementitiously-active substances mixed therein, and a liner between the first surface of the layer of hardened plaster and the layer of polymer material. Another example is a method of forming such a plasterboard. The method includes loading an extruder with the polymer material having the particles of one or more cementitiously active substances mixed therein, extruding the polymer material through a die to form the layer of polymer material on a surface of the liner, contacting with a layer of wet plaster material, the liner having the polymer material applied thereon such that the surface of the liner faces away from the wet plaster material, and drying the layer of wet plaster material to form the layer of hardened plaster.Type: GrantFiled: December 23, 2018Date of Patent: April 4, 2023Assignee: CertainTeed Gypsum, Inc.Inventors: Mithun N. Kamath, Choung-Houng Lai, Michael J. Lemberger, Gerald Boydston, Bryan Wiltzius, Nathan Frailey, Eric Dong
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Publication number: 20230029878Abstract: The present disclosure relates generally to roofing elements and methods for making them. In one embodiment, the disclosure provides a roofing element in the form of a roofing shingle that includes a body of a foamed cured cross-linked polymer, the body having a top surface and a bottom surface, the body extending substantially in a plane and having a thickness in the range of 0.5 mm to 35 mm; and a layer of weather-resistant roofing granules disposed on and adhered at the top surface of roofing element. The roofing element can be made by providing a body of wet foamed curable composition, and allowing the curable composition to cure to provide the body of foamed cured cross-linked polymer.Type: ApplicationFiled: May 10, 2022Publication date: February 2, 2023Inventors: Choung-Houng Lai, Mithun N. Kamath, Jia Liu, Liyan Ma, Gregory F. Jacobs
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Publication number: 20220389712Abstract: An example plasterboard includes a layer of hardened plaster material having a first surface and an opposed second surface and a layer of molded material having a surface that faces away from the layer of hardened plaster material. The surface of the layer of molded material has one or more raised features. The plasterboard also includes a liner between the first surface of the layer of hardened plaster material and the layer of molded material. Other examples include a method of forming such plasterboards and a method for installing such plasterboards.Type: ApplicationFiled: August 15, 2022Publication date: December 8, 2022Inventors: Mithun N. Kamath, Choung-Houng Lai, Michael J. Lemberger, Gerald Boydston, Bryan Wiltzius, Eric Dong, Nathan Frailey
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Patent number: 11414864Abstract: An example plasterboard includes a layer of hardened plaster material having a first surface and an opposed second surface and a layer of molded material having a surface that faces away from the layer of hardened plaster material. The surface of the layer of molded material has one or more raised features. The plasterboard also includes a liner between the first surface of the layer of hardened plaster material and the layer of molded material. Other examples include a method of forming such plasterboards and a method for installing such plasterboards.Type: GrantFiled: December 23, 2018Date of Patent: August 16, 2022Assignee: CertainTeed Gypsum, Inc.Inventors: Mithun N. Kamath, Choung-Houng Lai, Michael J. Lemberger, Gerald Boydston, Bryan Wiltzius, Eric Dong, Nathan Frailey
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Patent number: 11384014Abstract: A glass mat is provided. The glass mat includes an assembly of glass fibers; and a binder composition including a polymer resin and a crosslinker. The polymer resin has a pH of at least about 5.0. The polymer resin includes a styrenic copolymer, an acrylic copolymer, or combination thereof having at least one functional group of a carboxylic acid, a salt of a carboxylic acid, an anhydride, a salt of an anhydride, or combination thereof. The crosslinker includes a polyol, a polyepoxy, a polycarbodiimide, a polyaziridine, a bivalent metal carbonate, or combination thereof. Further provided is a method of making the glass mat.Type: GrantFiled: May 26, 2016Date of Patent: July 12, 2022Assignee: SAINT-GOBAIN ADFORS CANADA, LTD.Inventors: Camila A. Garces, Tao Yu, Choung-Houng Lai
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Publication number: 20220178144Abstract: Provided are roofing membranes comprising pressure-sensitive adhesives particularly adapted for use at cold temperature, and methods for using same. In one aspect, the disclosure provides a roofing membrane comprising: a bituminous sheet having a lower bituminous surface and an upper bituminous surface; and a non-bituminous cold-temperature pressure-sensitive adhesive disposed on the lower bituminous surface, the upper bituminous surface, or both, wherein the cold-temperature pressure-sensitive adhesive has an average adhesion of at least 10 lbs/ft (146 N/m) at 2° C. as measured by a two hour T-peel test.Type: ApplicationFiled: December 7, 2021Publication date: June 9, 2022Inventors: Ying Wang, Eric Dong, Paul A. Benensky, Mark W. Simon, Abby Feinstein, Nicky Chan, Choung-Houng Lai
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Patent number: 11326348Abstract: The present disclosure relates generally to roofing elements and methods for making them. In one embodiment, the disclosure provides a roofing element in the form of a roofing shingle that includes a body of a foamed cured cross-linked polymer, the body having a top surface and a bottom surface, the body extending substantially in a plane and having a thickness in the range of 0.5 mm to 35 mm; and a layer of weather-resistant roofing granules disposed on and adhered at the top surface of roofing element. The roofing element can be made by providing a body of wet foamed curable composition, and allowing the curable composition to cure to provide the body of foamed cured cross-linked polymer.Type: GrantFiled: November 16, 2020Date of Patent: May 10, 2022Assignee: CertainTeed LLCInventors: Choung-Houng Lai, Mithun N. Kamath, Jia Liu, Liyan Ma, Gregory F. Jacobs
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Publication number: 20220097344Abstract: The present disclosure relates to a plaster board comprising a first layer of hardened plaster material comprising a first surface and an opposed second surface, a second layer of hardened plaster material comprising a first surface and an opposed second surface, wherein the first surface of the second layer faces the first surface of the first layer, and a viscoelastic interlayer disposed between the first surface of the first layer and the first surface of the second layer, wherein the interlayer includes a score-and-snap element.Type: ApplicationFiled: September 28, 2021Publication date: March 31, 2022Inventors: Aldo Glean, Zhiqiang Shi, Xuejuan Xu, Ying Wang, Choung-Houng Lai, James Dimitrakopoulos, Jia Liu, John Langlois, Eric Dong, Gabriel Guyard, Mithun N. Kamath, Phillip Evans, Donald J. Beaudry
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Patent number: 11268277Abstract: This disclosure relates to using polyester films on building boards to enable improved surface coatings. The polyester film is preferably applied to a glass mat via an adhesive to form a laminate. This laminate is then bonded to the exterior surface of a gypsum board. The polyester film is advantageous because it allows for exterior surface coatings to be applied. In one embodiment, an exterior acrylic coating is applied to the polyester film. Boards constructed in accordance with this disclosure allow for exterior finishings to be achieved without the need for excessive finishing materials or steps.Type: GrantFiled: March 19, 2019Date of Patent: March 8, 2022Assignee: Saint Gobain Placo SASInventors: Gerald D. Boydston, Bryan J. Wiltzius, Choung-Houng Lai, Michael J. Lemberger
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Patent number: 11254817Abstract: The present disclosure relates generally to polyurethane matrix composite materials, for example, suitable for making an exterior cladding product for houses and other buildings. The present disclosure relates more particularly to a polymer matrix composite material including a polyurethane matrix and an inorganic filler in a range from 45% to 85% by weight of the composite material. The inorganic filler includes a first substance from the group consisting of calcium carbonate, sand, talc, kaolin clay, dolomite, feldspar and mica and any mixture thereof, and fly ash, and/or an iron oxide in a range from 0.5% to 7% by weight of the inorganic filler.Type: GrantFiled: March 27, 2019Date of Patent: February 22, 2022Assignee: CertainTeed LLCInventors: Paul Ruede, Choung-Houng Lai, Nicky Chan, George Atkins Walrath, Olivia Gady
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Publication number: 20210198411Abstract: The present disclosure relates generally to methods, devices and systems for insulation, e.g., of cavities associated with walls, ceilings, floors and other building structures, with foam insulation. In one aspect, the disclosure provides a method for providing a cavity of a building with an expanded foam insulation.Type: ApplicationFiled: December 29, 2020Publication date: July 1, 2021Inventors: Nicholas D. Orf, Choung-Houng Lai, Sizhu You
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Publication number: 20210071422Abstract: The present disclosure relates generally to roofing elements and methods for making them. In one embodiment, the disclosure provides a roofing element in the form of a roofing shingle that includes a body of a foamed cured cross-linked polymer, the body having a top surface and a bottom surface, the body extending substantially in a plane and having a thickness in the range of 0.5 mm to 35 mm; and a layer of weather-resistant roofing granules disposed on and adhered at the top surface of roofing element. The roofing element can be made by providing a body of wet foamed curable composition, and allowing the curable composition to cure to provide the body of foamed cured cross-linked polymer.Type: ApplicationFiled: November 16, 2020Publication date: March 11, 2021Inventors: Choung-Houng Lai, Mithun N. Kamath, Jia Liu, Liyan Ma, Gregory F. Jacobs
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Patent number: 10857770Abstract: A building board including a cementitious layer between two fiber mats. At least one fiber mat forms with a polymer film a fiber mat/polymer film laminate. The cementitious layer of the building board contains a reactive water-insoluble polymer which improves binding of the fiber mat/polymer film laminate to the cementitious layer. The building board has a low water absorption and a high level surface finish.Type: GrantFiled: March 31, 2017Date of Patent: December 8, 2020Assignee: CERTAINTEED GYPSUM, INC.Inventors: Choung-Houng Lai, Gerald Boydston, Bryan Wiltzius, Nathan Frailey, Michael J. Lemberger
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Patent number: 10837176Abstract: The present disclosure relates generally to roofing elements and methods for making them. In one embodiment, the disclosure provides a roofing element in the form of a roofing shingle that includes a body of a foamed cured cross-linked polymer, the body having a top surface and a bottom surface, the body extending substantially in a plane and having a thickness in the range of 0.5 mm to 35 mm; and a layer of weather-resistant roofing granules disposed on and adhered at the top surface of roofing element. The roofing element can be made by providing a body of wet foamed curable composition, and allowing the curable composition to cure to provide the body of foamed cured cross-linked polymer.Type: GrantFiled: December 28, 2017Date of Patent: November 17, 2020Assignee: CertainTeed LLCInventors: Choung-Houng Lai, Mithun N. Kamath, Jia Liu, Liyan Ma, Gregory F. Jacobs
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Publication number: 20200208024Abstract: An adhesive composition may include at least about 2 wt. % and not greater than 49 wt. % of a (meth)acrylic based polymeric component A for a total weight of the adhesive composition, at least about 51 wt. % of a (meth)acrylic based polymeric component B for a total weight of the adhesive composition; and at least about 0.1 wt. % and not greater than about 30 wt. % of a tackifier component for a total weight of the adhesive composition. The (meth)acrylic based polymeric component A may be acidic and may have a glass transition temperature (Tg) of at least about 40° C. The (meth)acrylic based polymeric component B may be basic and may have a glass transition temperature (Tg) of not greater than about 20° C.Type: ApplicationFiled: December 19, 2019Publication date: July 2, 2020Inventors: Nicky CHAN, Kapsoo CHEON, Olivia GADY, Yubo CUI, Choung-Houng LAI, James N. GORDON
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Publication number: 20200208027Abstract: An adhesive may include an adhesive structure and an adhesive composition. The adhesive structure may include a graft copolymer. The adhesive composition may include at least about 1 wt. % and not greater than 40 wt. % of a macromonomer component for a total weight of the adhesive composition, at least about 50 wt. % and not greater than about 98 wt. % of a (meth)acrylic based polymeric component A for a total weight of the adhesive composition, and at least about 0.1 wt. % and not greater than about 30 wt. % of a tackifier component for a total weight of the adhesive composition. The macromonomer component may have a weight-average molecular weight of at least 1000 g/mol and a glass transition temperature (Tg) of at least about 40° C. The (meth)acrylic based polymeric component A may have a glass transition temperature (Tg) of not greater than about 20° C.Type: ApplicationFiled: December 19, 2019Publication date: July 2, 2020Inventors: Nicky CHAN, Olivia GADY, Choung-Houng LAI, Yubo CUI, James N. GORDON