Abstract: Systems and methods are provided for manually setting up a wire drive assembly of a welding power supply and automatically setting up welding power supply parameters. A drive roll is configured with multiple grooves for receiving multiple wires of different types and/or different diameters. A sensor can detect the configuration of the drive roll such as, for example, being configured to receive a particular wire type with a particular diameter in a particular groove, by detect a distance to the drive roll. The welding power supply can use this information to automatically set the wire speed.

Abstract: Systems and methods are provided for support of low-power operation in training modes in welding machines.

Abstract: Systems and methods are provided for selecting welding schedules in welding-type torches. A welding-type torch configured for use during welding-type operations, with the welding-type torch comprising an input device configured for setting a welding-type parameter, such as welding schedules, associated with a welding-type device that is used in conjunction with the welding-type torch during the welding-type operations. The welding-type device may be a welding-type power source. The welding-type torch is connected to the welding-type device via a welding-type connector, with the setting of the welding-type parameter occurring via the welding-type connector and without requiring a change to structure of the welding-type connector.

Abstract: Aspects of a welding-type cable and torch are provided. The welding-type cable includes a power conductor to conduct welding-type power and a weld torch interface on a distal end of the welding-type cable to attach a weld torch to the power conductor. The welding-type torch includes a power connector to transfer welding-type power between the welding-type torch and a power conductor of a welding-type cable that is detachably coupled to the power connector. An electrode to perform a welding-type operation using the welding-type power is also provided.

Abstract: A tool less method of connecting a welding-type power source with a cart is disclosed. In some examples, the cart may be configured to carry one or more gas bottles (and/or cylinders). In some examples, the power source housing and the cart may connect at interfacing ends and/or walls of the housing and cart. A connector, such as a clip for example, may span the interface to connect the power source housing and the cart. Catches (e.g. slots, holes, crevices, and/or protrusions) may be formed in and/or on the power supply housing and/or cart proximate to the interfacing ends and/or walls. In some examples, the catches may be aligned. In some examples, the cart and/or power source housing may include alignment surfaces to assist with alignment. The connector may engage the aligned catches to connect the welding-type power source and cart together at the interface.

Abstract: A tool less method of connecting a welding-type power source with a cart is disclosed. In some examples, the cart may be configured to carry one or more gas bottles (and/or cylinders). In some examples, the power source housing and the cart may connect at interfacing ends and/or walls of the housing and cart. A connector, such as a clip for example, may span the interface to connect the power source housing and the cart. Catches (e.g. slots, holes, crevices, and/or protrusions) may be formed in and/or on the power supply housing and/or cart proximate to the interfacing ends and/or walls. In some examples, the catches may be aligned. In some examples, the cart and/or power source housing may include alignment surfaces to assist with alignment. The connector may engage the aligned catches to connect the welding-type power source and cart together at the interface.

Abstract: A power conversion assembly for use in a welding power supply includes a power magnetics module and a power electronics module. The power magnetics module includes at least one transformer disposed on a first wind tunnel housing. The power electronics module is separate from and electrically coupled to the power magnetics module. The power electronics module includes switching circuitry and one or more heat sinks to remove heat from the switching circuitry. The switching circuitry and the heat sinks are disposed on a second wind tunnel housing coupled to the first wind tunnel housing.

Abstract: Systems and methods are provided for indicating schedules in welding-type torches. A welding-type system may comprise a welding-type power source, a welding-type torch, driven by the welding-type power source, and a welding-type connector configured for connecting the welding-type power source to the welding-type torch. The welding-type torch may comprise one or more indication components configured for providing, to a user of the welding-type system, indications relating to at least one of operations of the welding-type torch, status of welding-type operations, or welding-type parameters. The one or more indications comprise an indication of a present value of a particular welding-type parameter that pertains to configuration of the welding-type power source; and the one or more indication components are configured to provide the indication of present value of the particular welding-type parameter without requiring a change to structure of the welding-type connector.

Abstract: Apparatus and methods are disclosed of a welding-type system includes a welding-type power supply configured to provide welding-type power. A reel located within a housing of the welding-type power supply. A welding-type cable, the reel configured to wind the welding-type cable to reduce a length of the welding-type cable extending from the housing, and to unwind to increase a length of the welding-type cable extending from the housing at least partially wound around the reel when stored. The welding-type cable includes a first end secured to the reel and electrically connected to the welding-type power supply and a second end configured to provide the welding-type power to at least one welding-type tool.

Abstract: A tool less method of connecting a welding-type power source with a cart is disclosed. In some examples, the cart may be configured to carry one or more gas bottles (and/or cylinders). In some examples, the power source housing and the cart may connect at interfacing ends and/or walls of the housing and cart. A connector, such as a clip for example, may span the interface to connect the power source housing and the cart. Catches (e.g. slots, holes, crevices, and/or protrusions) may be formed in and/or on the power supply housing and/or cart proximate to the interfacing ends and/or walls. In some examples, the catches may be aligned. In some examples, the cart and/or power source housing may include alignment surfaces to assist with alignment. The connector may engage the aligned catches to connect the welding-type power source and cart together at the interface.

Abstract: Systems and methods are provided for manually setting up a wire drive assembly of a welding power supply and automatically setting up welding power supply parameters. A drive roll is configured with multiple grooves for receiving multiple wires of different types and/or different diameters. A sensor can detect the configuration of the drive roll such as, for example, being configured to receive a particular wire type with a particular diameter in a particular groove, by detect a distance to the drive roll. The welding power supply can use this information to automatically set the wire speed.

Abstract: A method and system to determine optimum operating parameters for the startup phase of a welding-type process based on user-desired operating parameters of the post-startup or welding phase of the welding-type process are disclosed. While applicable to a number of welding-type processes, the method and system are particularly configured to determine an optimum wire feed speed for Gas Metal Arc Welding of aluminum using pulse spray transfer.

Abstract: Apparatus and methods are disclosed of a welding-type system includes a welding-type power supply configured to provide welding-type power. A reel located within a housing of the welding-type power supply. A welding-type cable, the reel configured to wind the welding-type cable to reduce a length of the welding-type cable extending from the housing, and to unwind to increase a length of the welding-type cable extending from the housing at least partially wound around the reel when stored. The welding-type cable includes a first end secured to the reel and electrically connected to the welding-type power supply and a second end configured to provide the welding-type power to at least one welding-type tool.

Abstract: A welding torch has a torch handle. A wire drive assembly is disposed in the torch handle and includes a drive motor and a drive roller. The wire drive assembly contacts the welding wire and is configured to drive the welding wire from a wire feeder to a welding operation. In addition, the welding torch has a trigger and a wire feed speed adjustment assembly. The trigger is disposed near a rear end of the torch handle and is configured to be depressed by an operator for initiating feed of the welding wire. The adjustment assembly is positioned near the rear end of the handle adjacent to the trigger and on the same side of the handle as the trigger. The adjustment assembly allows operator adjustment of a feed speed of the welding wire.

Abstract: Systems and methods are provided for indicating schedules in welding-type torches. A welding-type system may comprise a welding-type power source, a welding-type torch, driven by the welding-type power source, and a welding-type connector configured for connecting the welding-type power source to the welding-type torch. The welding-type torch may comprise one or more indication components configured for providing, to a user of the welding-type system, indications relating to at least one of operations of the welding-type torch, status of welding-type operations, or welding-type parameters. The one or more indications comprise an indication of a present value of a particular welding-type parameter that pertains to configuration of the welding-type power source; and the one or more indication components are configured to provide the indication of present value of the particular welding-type parameter without requiring a change to structure of the welding-type connector.

Abstract: Systems and methods are provided for selecting welding schedules in welding-type torches. A welding-type torch configured for use during welding-type operations, with the welding-type torch comprising an input device configured for setting a welding-type parameter, such as welding schedules, associated with a welding-type device that is used in conjunction with the welding-type torch during the welding-type operations. The welding-type device may be a welding-type power source. The welding-type torch is connected to the welding-type device via a welding-type connector, with the setting of the welding-type parameter occurring via the welding-type connector and without requiring a change to structure of the welding-type connector.

Abstract: Aspects of a welding-type cable and torch are provided. The welding-type cable includes a power conductor to conduct welding-type power and a weld torch interface on a distal end of the welding-type cable to attach a weld torch to the power conductor. The welding-type torch includes a power connector to transfer welding-type power between the welding-type torch and a power conductor of a welding-type cable that is detachably coupled to the power connector. An electrode to perform a welding-type operation using the welding-type power is also provided.

Abstract: Provided is a disclosure for a welding system with a display device configured to display an electronic parameter chart for use in setting up the welding system for use.

Abstract: A braking system for a welding machine is provided. In one aspect, the braking system includes a brake surface, a spool hub shaft, a spool hub, an adjustment knob and an expandable and compressible member. The spool hub shaft is capable of engaging against the brake surface. The expandable and compressible member is provided between the spool hub and the adjustment knob to apply varying levels of force on the spool hub. The spool hub shaft has at least one tab which is capable of engaging with a recess in the adjustment knob to adjust the force applied by the member on the spool hub.

Abstract: A method and system to determine optimum operating parameters for the startup phase of a welding-type process based on user-desired operating parameters of the post-startup or welding phase of the welding-type process are disclosed. While applicable to a number of welding-type processes, the method and system are particularly configured to determine an optimum wire feed speed for Gas Metal Arc Welding of aluminum using pulse spray transfer.