Abstract: Polymer compositions containing polyethylene particles having a multi-modal molecular weight distribution are disclosed. The polymer compositions are well suited to producing porous substrates through a sintering process. Formulations made according to the present disclosure can produce porous substrates having improved flexibility demonstrated by an increased flexural strength while still retaining excellent pressure drop characteristics.

Abstract: Polymer compositions containing polyethylene particles having a multi-modal molecular weight distribution are disclosed. The polymer compositions are well suited to producing porous substrates through a sintering process. Formulations made according to the present disclosure can produce porous substrates having improved flexibility demonstrated by an increased flexural strength while still retaining excellent pressure drop characteristics.

Abstract: Composite members and methods for forming composite members are provided. A composite member includes a base member, the base member formed from a polyethylene. The composite member further includes a tape bonded to the base member. The tape is formed from a fiber reinforced thermoplastic material. The fiber reinforced thermoplastic material includes a plurality of fibers dispersed in a polyethylene resin. A method includes forming a base member from a polyethylene material. The method further includes bonding a tape to the base member. The tape is formed from a fiber reinforced thermoplastic material. The fiber reinforced thermoplastic material includes a plurality of fibers dispersed in a thermoplastic resin.

Abstract: High-throughput production apparatuses, systems, and associated methods may include pneumatic dense phase feeding. For example, a method may involve feeding via pneumatic dense phase feeding a matrix material into a mold cavity to form a desired cross-sectional shape, the matrix material comprising a binder particle and an active particle; heating (e.g., via microwave irradiation) at least a portion of the matrix material so as to bind the matrix material at a plurality of contact points thereby forming a porous mass length; cooling the porous mass length; and cutting the porous mass length radially thereby producing a porous mass. In some instances, the matrix material may include a plurality of active particles, a plurality of binder particles (optionally having a hydrophilic surface modification), and optionally a microwave enhancement additive.

Abstract: A shaped article, suitable for in a prosthetic device, is formed of polyethylene having a molecular weight of at least 3×105 g/mol as determined by ASTM 4020, and has a yield strength greater than 20 as determined by DIN EN ISO 527. The polyethylene is produced by polymerizing ethylene in the presence of a catalyst composition comprising a Group 4 metal complex of a phenolate ether ligand.