Abstract: A method for cylinder-specific adjustment of the injection quantity in internal combustion engines is provided, as well as an internal combustion engine with which the method may be implemented. The injection quantity per cylinder selected by the engine management is changed in a controlled manner following an orthogonal experimental plan. The effect of this change on the excess-air factor “lambda” is analyzed, allowing the formulation of a regression polynomial to determine necessary corrections of the injection quantity, which injection quantity is adjustable individually for each cylinder with a view to optimum combustion.

Abstract: A method for cylinder-specific adjustment of the injection quantity in internal combustion engines is provided, as well as an internal combustion engine with which the method may be implemented. The injection quantity per cylinder selected by the engine management is changed in a controlled manner following an orthogonal experimental plan. The effect of this change on the excess-air factor “lambda” is analyzed, allowing the formulation of a regression polynomial to determine necessary corrections of the injection quantity, which injection quantity is adjustable individually for each cylinder with a view to optimum combustion.

Abstract: The gas distributor apparatus has a common gas-supply line for supplying gas to a plurality of devices, e.g., arranged in series, the gas-supply line representing a substructure with an inner supply orifice and connecting pieces, which conform in number to the devices for injecting a fuel-gas mixture, and which extend in a normal direction starting from the gas-supply line and contain branched-off ports that communicate directly with the supply orifice. A permanent connection is established between the gas distributor apparatus and the devices in that gas-intake ducts are configured on the gas-containing bodies at least partially surrounding the devices, the gas-intake ducts having functional elements and projecting with these elements into the connecting pieces of the gas distributor apparatus. The gas is made available simultaneously for all devices in the supply orifice and then flows in each case via one connecting piece to a device.

Abstract: A fuel injection valve for fuel injection systems of internal combustion engines includes a core which serves as the internal pole is made of a soft magnetic powder composite material. This powder composite material is an iron powder provided with a polymer additive, where the individual iron particles are coated with an electrically insulating layer. Such a powder composite material ensures a substantial minimization of eddy currents in the magnetic circuit in comparison with materials known previously, such as chromium steel, which are usually used as magnetic materials. The core which is mechanically sensitive and is sensitive to fuel is encapsulated at least with respect to the parts of the injection valve carrying the fuel. A sleeve passes through an internal longitudinal opening in the core which permits fuel flow in its interior and is fixedly attached to a pole part which seals the core toward the bottom. The core and the magnetic coil are thus not exposed to any wetting by fuel.

Abstract: A thermal insulating sleeve for a fuel injection valve, which can be inserted in a mounting hole of a cylinder head of an internal combustion engine, has a sleeve body which at least partially envelops a nozzle body of the fuel injection valve. At the injection end of the sleeve body there is a folded-back section, in which the sleeve body has a two-layered configuration, and there is a conical section, which tapers in the direction toward the injection end and which in the assembled state fits tightly against the tapered section of the nozzle body.

Abstract: A fuel injection valve having a nozzle body can be inserted into a receiving bore of a cylinder head of an internal combustion engine for direct injection of fuel into the combustion chamber of the internal combustion engine. A metal ring arranged on the nozzle body is deformed when heated, producing a radial pressure of the fuel injection valve in the receiving bore only when heated after the fuel injection valve has been inserted into the receiving bore.

Abstract: A fuel injection valve, in particular a high-pressure injection valve for the direct injection of fuel into the combustion chamber of a compressed mixture, externally ignited internal combustion engine, has in a guide and seat area provided at the downstream end of the valve which area is formed by three disk-shaped elements. A swirl element is nested between a guide element and a valve seat element. The guide element, which can move radially in the assembled valve and which has an inner guide opening, serves to guide an axially movable valve needle which extends through it, while a valve closing section of the valve needle acts in concert with a valve seat surface of the valve seat element. The guide element is spring-loaded through a compression spring which acts upon it.

Abstract: An injection valve is described, in particular for direct injection of fuel into a combustion chamber of an internal combustion engine, with a valve body having a valve opening surrounded by a valve seat to form a spray opening, and with a valve needle which is pressed into its closed position, has a closing head and extends through the valve opening so that the closing head which works together with the valve seat is in contact with the valve seat on the spray side when the valve is closed.

Abstract: A fuel injection valve, in particular, a high-pressure injection valve, for injecting fuel directly into a combustion chamber of a compressed-mixture internal combustion engine with externally supplied ignition. The fuel injection valve includes a guide and seating area formed by three disc-shaped elements provided at the downstream end of the valve. A swirl element is embedded between a guide element and a valve seat element. The guide element is used to guide a valve needle which passes through it and can move in the axial direction, while a valve closing segment of the valve needle interacts with a valve seat surface of the valve seat element. The swirl element has an inner opening area with multiple swirl channels which are not joined to the outer circumference of the swirl element. The entire opening area extends completely across the axial thickness of the swirl element.

Abstract: An injector, in particular for injecting fuel directly into a combustion chamber of an internal combustion engine, having a fuel flow path from a fuel intake to a spray orifice, a plurality of fuel channels being arranged in the flow path in front of the spray orifice, their cross section, given a certain fuel pressure, determining each quantity of fuel spray-discharged per unit of time. To influence the fuel distribution in a spray-discharged fuel cloud and, in particular, to attain a selected strand-like quality of the fuel cloud, provision is made that at least one part of the fuel channels is aligned such that the fuel jets issuing from them are spray-discharged directly through the spray orifice when the valve is open.

Abstract: A fuel injection valve includes a valve needle passing through the valve opening to the valve closing body arranged on the spray outlet end. A closing spring prestresses the valve needle in a direction opposite its opening direction aimed in the direction of spraying, so that the valve closing body is in contact with the valve seat on the spray outlet end when the fuel injection valve is closed. The armature is kept engaged and in contact with the valve needle by means of a bearing spring which acts in the direction of opening by means of a connecting piece arranged between the armature and the valve needle. The connecting piece includes a suitable insulation element for providing insulation against high voltage.

Abstract: An installation device for installing a fuel injection valve in a receiving bore of a cylinder head of an internal combustion engine. The installation device has a sheath element which at least partially encloses the fuel injection valve. The installation device can be introduced, together with the fuel injection valve, into the receiving bore. An inwardly angled first collar section, which can be nonpositively joined to a receiving section of the fuel injection valve receiving the first collar section in order to transfer both a pressing force serving to press the fuel injection valve into the receiving bore and a pulling force in the opposite direction, is provided on a first end of the sheath element. An outwardly angled second collar section, which offers an application surface for a tool for applying both the pressing force and the pulling force, is shaped onto a second end of the sheath element located opposite to the first end.

Abstract: A perforated spray disk, particularly suitable for use in injection valves of fuel injection systems of internal combustion engines. The spray disk has at least one conical spray opening which expands in the direction of flow.

Abstract: A housing body of a fuel injector has a multi-part design; it includes a base member and at least one calibrating sleeve. Air is supplied and metered in through the calibrating sleeve, while the base member is used for sealing and attachment purposes. A dimensionally accurate machining of calibrating sleeves can be carried out simply and cost-effectively. The structural design easily yields many different variants. The fuel injector is especially suited for fuel-injection systems of mixture-compressing internal combustion engines having externally supplied ignition.

Abstract: An injection valve, particularly for injecting fuel directly into a combustion chamber of an internal combustion engine, has a flow path whose end region encompasses an annular gap on the outlet side, and which, in the open state, has at least one annular injection opening that is provided on the outlet side in a closing part, downstream of the annular gap with respect to the flow direction. To achieve good fuel distribution during injection, particularly in a combustion chamber of an internal combustion engine, and to be able to set the penetration of the fuel stream into the combustion chamber, means are associated with the annular gap that determine the cross section of the flow path establishing the flow volume such that this cross section has varying radial widths in a circumferential direction of the annular gap.

Abstract: The present invention relates to an injection valve, in particular to the injection valve for a direct injection of fuel into a combustion chamber of an internal combustion engine. The injection valve includes a valve body mounted in a housing, the valve body having a valve opening surrounded by a valve seat. A valve needle is provided with a closing head extending through the valve opening so that the closing head cooperates with the valve seat to snugly fit into valve seat on the injection discharge side. The valve needle is prestressed by a closing spring into a closing position and moved by an actuating mechanism through an actuating element against the force of the closing spring into an open position. To allow the injection valve to open quickly, the actuating element is closely engaged with the valve needle using a spring acting in the direction of the open position.

Abstract: A fuel injection valve for internal combustion engines with an injection port disk disposed in a longitudinal opening of a valve housing, which prevents deposits from forming due to evaporation of the fuel remaining at the injection ports after the engine is switched off. A gap disk is therefore disposed downstream of the injection port disk in the longitudinal opening of the valve housing with a slight axial spacing; the gap disk defines a recess in the axial direction which exerts a capillary action outward in the radial direction upon the fuel emerging at the injection ports. By disposing a capillary disk between the injection port disk and the gap disk, the capillary action can be optimized by means of corresponding contours in the capillary disk. The fuel injection valve is particularly suited for fuel injection in mixture-compressing engines with externally supplied ignition.

Abstract: An attachment of a fuel injection valve is formed at least from the main body and the insert which bound the gas supply passages between them and direct the gas in a metered and targeted manner onto the sprayed fuel. The attachment makes it possible to separate the functions of gas supply and metering from those of sealing the fuel injection valve against an induction conduit and fastening the attachment on the fuel injection valve. Furthermore, the design configuration results in a large number of variants which can be achieved by very simple and low-cost exchangeability of parts by virtue of the modularity of the system. The fuel injection valve is particularly suitable for fuel injection systems of mixture compressing internal combustion engines with external ignition supply.

Abstract: In a fuel injection valve, the direct attachment of a protective sleeve to the valve housing has the effect that breathing of the inside of the valve can take place without spray water or other fluids penetrating into the inside of the valve (coil space). The fluid is, rather, held in a space with many passages. Corrosion on the contact pins or on the coil wire is, therefore, ruled out. The fuel injection valve is particularly suitable for use in fuel injection systems of mixture-compressing internal combustion engines with externally supplied ignition.

Abstract: A method of making a conical spray opening for a perforated valve spray disk by electrical discharge machining. During electrical discharg machining by an electrode, particles are removed by flushing in a direction opposite the direction of electrical discharge machining and counterflushing by a second dielectric after the opening has been created in a direction opposite from the electrical discharge machining, resulting in the opening having a conical shape.