Abstract: This disclosure presents a heat exchanger that comprises a header frame having end plates, a plurality of rows of finned hairpins, each extending through a cooling fin and each having ends extending through the end plates, and at least one finless hairpin having ends extending through the end plates. A method of manufacturing the heat exchanger is also presented as well as a heat ventilation air conditioning system in which the heat exchanger may be employed.

Abstract: An apparatus for draining condensate accumulated by an air handling unit element, the element presenting a footprint area, includes: a substantially unitary plurality of surfaces oriented between a first level and a second level and bounded by a peripheral wall. The first level is generally higher than the second level in an installed orientation. A first surface is situated substantially at the first level and is generally horizontal and presents a generally planar expanse generally coextensive with the footprint area in the installed orientation. A second surface generally extends from the second level at a first end of the apparatus to the first level at two loci separated by the first surface at a second end of the apparatus opposite the first end to orient the first surface in a generally nested relationship with respect to the second surface. At least one third surface joins the first and second surfaces.

Abstract: This disclosure presents a heat exchanger that comprises a header frame having end plates, a plurality of rows of finned hairpins, each extending through a cooling fin and each having ends extending through the end plates, and at least one finless hairpin having ends extending through the end plates. A method of manufacturing the heat exchanger is also presented as well as a heat ventilation air conditioning system in which the heat exchanger may be employed.

Abstract: The present disclosure is directed to a drain pan that comprises a base pan section having a central air flow opening located therethough and an anchoring rim section located along the air flow opening. A condensate deflector is located at the air flow opening and at an end of the at least one anchoring rim section. The condensate deflector and anchoring rim section form a corner, wherein an upper portion of the corner extends along a same side of the opening as the anchoring rim section. The drain pan further comprises a condensate channel located between an outer perimeter of the base pan section and the condensate deflector. The condensate channel extends from one side of the base pan section to an opposing side of the base pan section. A method of fabricating the drain pan is also provided.

Abstract: An apparatus for draining condensate accumulated by an air handling unit element, the element presenting a footprint area, includes: a substantially unitary plurality of surfaces oriented between a first level and a second level and bounded by a peripheral wall. The first level is generally higher than the second level in an installed orientation. A first surface is situated substantially at the first level and is generally horizontal and presents a generally planar expanse generally coextensive with the footprint area in the installed orientation. A second surface generally extends from the second level at a first end of the apparatus to the first level at two loci separated by the first surface at a second end of the apparatus opposite the first end to orient the first surface in a generally nested relationship with respect to the second surface. At least one third surface joins the first and second surfaces.

Abstract: A low profile evaporator coil assembly and method for configuring the assembly in HVAC equipment. In one deployment, the assembly 40 is located between a heating furnace and a plenum. The assembly 40 includes multiple coil slabs 42 through which a refrigerant courses. The slabs 42 lie in a parallel relationship at an angle of inclination to the air entering a coil assembly 40. A baffle 46 is associated with each coil slab 42 to constrain air flow through the associated coil slab. A drain pan 52 is positioned beneath the slabs. The drain pan 52 has multiple troughs 54 for collecting condensate. At least some of the multiple troughs 54 have an air foil 56 that reduces air flow restriction.

Abstract: A drain pan for capturing condensate from a cooling coil in an air conditioning system is configured to facilitate condensate drainage from the pan and to inhibit accumulation of condensate therein. The pan includes troughs for collecting condensate and for channeling the condensate to the front part of the pan where the drain openings are located. A back trough has a central hump to enhance the flow of condensate from the back trough in both directions into opposed side troughs. The side troughs are sloped from back to front to conduct the condensate into a front trough to facilitate drainage from the pan. The lowermost portion of the front trough region is defined by a relatively narrow, non-flat area to reduce the amount of condensate residue in the pan.