Abstract: A hot runner nozzle heater is provided that includes a sleeve defining a slot extending along a length of the sleeve. A first dielectric layer is disposed over an outer surface of the sleeve, and a resistive element layer is disposed over the first dielectric layer, wherein the resistive element layer defines a resistive circuit pattern that is preferably formed by a laser trimming process. A pair of terminal leads are secured to a portion of the resistive element layer thus defining a termination area, and the termination area is positioned proximate the slot and away from the proximal end and the distal end of the sleeve. A second dielectric layer is disposed over the resistive element layer but not over the termination area, a third dielectric layer is disposed over the termination area, and a protective layer disposed over the second dielectric layer and the third dielectric layer.

Abstract: A heat trace assembly for heating a conduit is provided that comprises at least one preformed heat trace section adapted to be placed around at least a portion of the conduit and a connector secured to the heat trace section. The connector is adapted for coupling the heat trace section to an adjacent heat trace section, and the heat trace section and the connector have mating mechanical features to allow the heat trace section to be quickly connected to and disconnected from the conduit. Additionally, a heat trace junction is provided that preferably defines a cross configuration and comprises a plurality of arms extending from a central portion of the heat trace junction. The plurality of arms are deformable to conform to a junction within a conduit system. Thermal insulation jacket configurations are also provided in accordance with several embodiments of the present invention.