Abstract: A printing system can include a movable support and a linehead disposed on the movable support. The linehead is positioned opposite a print media and jets ink onto a surface of the print media. One or more linehead skew adjustment mechanisms are configured to move the movable support to adjust a skew of the linehead. The printing system can include an imaging system that captures images of the surface of the print media and a processing device that analyzes the images to determine if the print media is skewed and to determine one or more linehead skew adjustment values when the print media is skewed.

Abstract: Apparatus for drying media in a printer includes first and second successive printing stations with a first rotatable member that contacts the wet side of the media between them. Each prints on one side of the media. A media-path extender between the first printing station and the first rotatable member includes a dry-side rotatable member and a wet-side rotatable member around which the media path passes in that order. An extension media path is defined from the first printing station past the dry-side member, the wet-side member, and the first rotatable member, in that order, to the second printing station. The printer selectively transports the media either along a bypass media path or along the extension media path. The wet-side member is farther past the first printing station than is the first rotatable member.

Abstract: A method for automatically adjusting a level of tension in web media being transported in a roll-fed web media transport system, comprising: receiving web media from a source roller, feeding the web media through an S-shaped media path in an automatically-adjusting tensioning mechanism where the web media is wrapped around curved surfaces on first and second tensioning shoes, and pulling the web media through the automatically-adjusting tensioning mechanism using a feed mechanism. The tensioning mechanism includes: a bracket assembly mounted to a frame which is adapted to freely pivot around a pivot axis. A pivot angle of the bracket assembly automatically adjusts in response to differences in a coefficient of friction between the web media and the tensioning shoes such that the tension in the web media has a reduced level of variability relative to configurations where the bracket assembly is held in a fixed position.

Abstract: A printing system includes multiple lineheads that each jet ink onto a print media while the print media is transported through the printing system. Imaging devices are positioned to capture one or more images of each side of the print media. A method for correcting for web skew and front-to-back registration includes determining a skew positional error for each color plane in a printing module and determining one or more skew positional correction values based on the skew positional error. A registration positional error can be determined and one or more registration positional correction values can be determined based on the registration positional error. A setting or operation of at least one printing system component is automatically adjusted based on at least one registration positional correction value or at least one skew positional correction value.

Abstract: A method for performing color-to-color correction while printing multiple copies of a print job having one or more documents includes printing one or more copies of the print job and determining at least one color registration error for at least one type of color registration error produced during the printing of the one or more copies of the print job. A color plane correction value is then determined for each document in the print job and for each color plane error produced during the printing of the one or more copies of the print job. One or more subsequent copies of the print job is printed using the color plane correction values, where the color plane correction values used for each document are the correction values determined for that document. The color plane correction values can be updated periodically, at select times, or after each copy is printed.

Abstract: An automatically-adjusting tensioning mechanism for use in a roll-fed web media transport system, the tensioning mechanism adding tension to the web media, comprising a bracket assembly being adapted to freely pivot around a pivot axis, and first and second tensioning shoe having curved surfaces attached to the bracket assembly. The web media feeds through the tensioning mechanism in an S-shaped media path where the web media is wrapped around the first and second tensioning shoes. The pivot angle of the bracket assembly automatically adjusts in response to differences in a coefficient of friction between the web media and the tensioning shoes such that the tension in the web media has a reduced level of variability relative to configurations where the bracket assembly is held in a fixed position.

Abstract: A turnbar for use in a turnover module in a printing system includes one or more air-cushioned sections and one or more friction sections. Each air-cushioned section includes holes formed in a portion of a perimeter of the turnbar. Each friction section includes a friction-inducing material disposed over or affixed to another portion of the perimeter of the turnbar. Pressurized air or gas is output through the holes to produce a cushion of air or gas between a print media and the air-cushioned section. The turnbar can include one or more pistons within the turnbar, or one or more sleeves within or around the turnbar, or a combination of pistons and sleeves, to adjust airflow through the air-cushioned section.

Abstract: A turnbar for use in a turnover module in a printing system includes one or more air-cushioned sections and one or more friction sections. Each air-cushioned section includes holes formed in a portion of a perimeter of the turnbar. Each friction section includes a friction-inducing material disposed over or affixed to another portion of the perimeter of the turnbar. Pressurized air or gas is output through the holes to produce a cushion of air or gas between a print media and the air-cushioned section. The turnbar can include one or more pistons within the turnbar, or one or more sleeves within or around the turnbar, or a combination of pistons and sleeves, to adjust airflow through the air-cushioned section.

Abstract: A printing machine for printing on a web includes a plurality of guide rollers for guiding the web through a simplex and a duplex path in the printing machine. The duplex path is adjacent and laterally shifted with respect to the simplex path. An apparatus for turning or laterally shifting the web and transfer the web from the simplex path to the duplex path includes four rollers. 90° twists are present between rollers 1 and 2 and between rollers 3 and 4. Rollers 1 and 4 are substantially parallel, and rollers 2 and 3 are substantially parallel. Rollers 1 and 4 are substantially at right angles to rollers 2 and 3.

Abstract: A digital printing system, for printing on a continuous web of print media, includes a media operation zone in which an operation is performed on the print media. A support structure guides a continuous web of print media under tension through the media operation zone. The support structure includes a first mechanism and a second mechanism. The first mechanism, located upstream relative to the media operation zone, includes structure that positions the print media in a cross track direction so as to establish center justification of the print media as the print media enters the media operation zone. The second mechanism, located downstream relative to the media operation zone, includes structure that positions the print media in a cross track direction so as to maintain center justification of the print media as the print media travels through the media operation zone.

Abstract: A method for configuring a modular printing system is disclosed. The system has a plurality of modules that are configured to be selectively interconnected to form different printing system configurations. The method includes providing printing system modules and associated configuration information for each module; selecting and interconnecting modules to produce a particular printing system configuration and communicating the associated configuration information for the selected modules to a system controller; and using the system controller to automatically determine a printing system configuration that includes operational parameter ranges for at least one of the selected modules. The method further includes storing the printing system configuration so that the modular printing system is ready to operate.

Abstract: A method for operating a selectively interconnected modular printing system is disclosed. The method includes providing a selectively interconnected modular printing system that is responsive to an operational preference setting and associated configuration information for each module; communicating the associated configuration information for the selectively interconnected modules to a system controller; and using the system controller to automatically determine operational parameters based on the associated configuration information. The method further includes determining a set of operational preferences from the operational parameters; selecting at least one operational preference setting; using the system controller to determine specific operational parameters based on the selected operational preference setting; and storing the specific operational parameters so that the modular printing system is effective for operation.

Abstract: An apparatus for maintaining uniform tension across a width of a web including a frame, a roller, a shaft about which the roller rotates, a first arm rigidly connected to a first end of the shaft, a second arm pivotally connected to a second end of the shaft, and a third arm rigidly connected to the second end of the shaft. The first arm is pivotally connected to the frame by a first joint. The second arm is pivotally connected to the shaft by a second joint and to the frame by a third joint. The third arm is coupled to the frame through a fourth joint. The first, third, and fourth joints are offset from the axis of the shaft by substantially the same distance. The first and third joints are offset in the same direction. The fourth joint is offset in the opposite direction.

Abstract: An apparatus for maintaining uniform tension across a width of a web includes a roller, a first arm and a second arm, a plurality of devices, and a plurality of links. The roller includes a shaft, about which the roller rotates, that defines an axis of rotation. The first arm and the second arm are coupled to opposite sides of the shaft of the roller and to a corresponding one of the plurality of devices such that each device is allowed two degrees of rotational freedom about the arm to which it is coupled. Each of the devices is pivotably coupled to a corresponding one of the plurality of links such that the roller is allowed to pivot about a first axis. Each link is pivotably coupled to a stationary frame such that the roller is allowed to pivot about a second axis.

Abstract: A method for turning or laterally shifting a web in a printing machine includes guiding the web successively around four rollers. Roller 2 is rotated with respect to roller 1 by about 90°, so that a strand of the web extending between the first and second rollers performs a first twist by about 90°. Rollers 1 and 3 are substantially parallel so that the strand of the web extending between the second and third rollers is straight. Roller 4 is rotated with respect to roller 3 by about 90°, so that a strand of the web extending between rollers 3 and 4 performs a second twist by about 90°.

Abstract: A printing machine for printing on a web includes a plurality of guide rollers for guiding the web through a simplex and a duplex path in the printing machine. The duplex path is adjacent and laterally shifted with respect to the simplex path. An apparatus for turning or laterally shifting the web and transfer the web from the simplex path to the duplex path includes four rollers. 90° twists are present between rollers 1 and 2 and between rollers 3 and 4. Rollers 1 and 4 are substantially parallel, and rollers 2 and 3 are substantially parallel. Rollers 1 and 4 are substantially at right angles to rollers 2 and 3.

Abstract: A media turnover mechanism includes a roller. A first turn bar is positioned upstream relative to the roller at an angle relative to a direction of media motion. A second turn bar is positioned downstream relative to the roller at an angle relative to a direction of media motion. A first guide is positioned between the first turn bar and the roller to direct a leading edge of a web of media toward the roller. A second guide is positioned between the roller and the second turn bar to direct the leading edge of the web of media toward the second turn bar. A third guide is positioned to direct the leading edge of the web of media around the second turn bar.

Abstract: A media drive module includes a drive motor. A roller, around a portion of which a web of media wraps, is connected to the drive motor such that the roller is caused to rotate. A guide is positioned to direct a leading edge of the web of media around the roller. The guide is movable between a first position adjacent to the roller to direct the leading edge of the web of media and a second position removed from the roller that provides access to at least a portion of the roller.

Abstract: An apparatus for maintaining uniform tension across a width of a web is provided. The apparatus includes a frame, a roller, a first coupling, a second coupling, and a third coupling. The roller includes a shaft about which the roller rotates. The roller shaft defines an axis of rotation and includes a first end and a second end. The first coupling includes a first arm and a first joint that couples the first end of the roller shaft to the frame such that the roller shaft is free to rotate. The first joint is offset relative to the roller axis by a first distance. The second coupling includes a second arm, a second joint, and a third joint that couples the second end of the roller shaft to the frame. The second arm is free to pivot relative to the roller shaft and the frame through the second joint and the third joint. The third joint is offset relative to the roller axis by a second distance that is substantially equal to the first distance and in the same direction relative to the roller axis.

Abstract: A printing system includes a frame. A first printer component is mounted to the frame. A second printer component is compliantly mounted to the frame such that the second printer component is free to move in a plane. A first alignment mechanism is kinematically coupled to the first printer component and is kinematically coupled to the second printer component. A second alignment mechanism is kinematically coupled to the first printer component and is kinematically coupled to the second printer component.