Abstract: A system for beneficiating landfilled or ponded waste coal fly ash makes use of a carbon reduction kiln comprising multiple independent heat zones so that the waste coal fly ash is preferably exposed to indirect heat when received in such zones. The system may include a carbon capture system operatively connected to the carbon reduction kiln.

Abstract: A ponded ash beneficiation system and related methods treat either landfilled or ponded waste coal fly ash by removing at least 75% of the carbon from a collected quantity of such waste coal fly ash. Analysis and testing of the collected waste coal fly ash to determine optimal air balance, indirect heat temperature and retention time. Subjecting a stream of such waste coal fly ash to temperatures ranging from 900° F. and 1150° F. along with air addition calibrated as a function of the LOI of the carbon in such waste coal fly ash. This stream is exposed to the foregoing range of temperatures and corresponding air addition for a range of time between 20 minutes and 90 minutes, in certain aspects of the disclosure. A system for beneficiating landfilled or ponded waste coal fly ash makes use of a carbon reduction kiln comprising multiple independent heat zones so that the waste coal fly ash is preferably exposed to indirect heat when received in such zones.

Abstract: A ponded ash beneficiation system and related methods treat either landfilled or ponded waste coal fly ash by removing at least 75% of the carbon from a collected quantity of such waste coal fly ash. Analysis and testing of the collected waste coal fly ash to determine optimal air balance, indirect heat temperature and retention time. Subjecting a stream of such waste coal fly ash to temperatures ranging from 900° F. and 1150° F. along with air addition calibrated as a function of the LOI of the carbon in such waste coal fly ash. This stream is exposed to the foregoing range of temperatures and corresponding air addition for a range of time between 20 minutes and 90 minutes, in certain aspects of the disclosure. A system for beneficiating landfilled or ponded waste coal fly ash makes use of a carbon reduction kiln comprising multiple independent heat zones so that the waste coal fly ash is preferably exposed to indirect heat when received in such zones.

Abstract: A method for reducing pollution in exhaust gases and a system for treating exhaust gas are provided. The method includes the step of treating an exhaust gas stream with a treating fluid. In one application, the treating fluid is injected by spraying droplets into the exhaust gas stream. A system for treating exhaust gas includes a reagent, and a nozzle to spray the reagent into the exhaust gas stream.

Abstract: A method of treating cement kiln fuel includes introducing an additive to a fuel component to form a fuel mixture. The fuel component includes a sulfur-generating combustible fuel and the additive includes a micronized lime component. The method further includes combusting the fuel component within a cement kiln. The sulfur generated by the combustion of the combustible fuel forms calcium-containing sulfur compounds with lime provided by the micronized lime component. The calcium-containing sulfur compounds fall to a bed of clinker forming beneath the flame and some portion thereof may become resident in the clinker.

Abstract: A method for reducing pollution in exhaust gases and a system for treating exhaust gas are provided. The method includes the step of treating an exhaust gas stream with a treating fluid. In one application, the treating fluid is injected by spraying droplets into the exhaust gas stream. A system for treating exhaust gas includes a reagent, and a nozzle to spray the reagent into the exhaust gas stream.

Abstract: A method for reducing pollution in a cement kiln environment and a system for treating cement kiln exhaust gas are provided. The method includes the steps of: treating a cement kiln exhaust gas stream with a treating fluid, such as a water soluble alkaline-earth metal sulfide. In one application, the treating fluid is injected by spraying droplets into the cement kiln exhaust gas stream. A system for treating cement kiln exhaust gas includes a reagent containing a water soluble alkaline-earth metal sulfide in water, and a nozzle to spray the reagent into the cement kiln exhaust gas stream.

Abstract: A method for reducing pollution in a cement kiln environment and a system for treating cement kiln exhaust gas are provided. The method includes the steps of: treating a cement kiln exhaust gas stream with a treating fluid, such as a water soluble alkaline-earth metal sulfide. In one application, the treating fluid is injected by spraying droplets into the cement kiln exhaust gas stream. A system for treating cement kiln exhaust gas includes a reagent containing a water soluble alkaline-earth metal sulfide in water, and a nozzle to spray the reagent into the cement kiln exhaust gas stream.

Abstract: A method for reducing pollution in a cement kiln environment and a system for treating cement kiln exhaust gas are provided. The method includes the steps of: treating a cement kiln exhaust gas stream with a treating fluid, such as a water soluble alkaline-earth metal sulfide. In one application, the treating fluid is injected by spraying droplets into the cement kiln exhaust gas stream. A system for treating cement kiln exhaust gas includes a reagent containing a water soluble alkaline-earth metal sulfide in water, and a nozzle to spray the reagent into the cement kiln exhaust gas stream.

Abstract: A method for treating powdered activated carbon (PAC) and/or coal combustion residues (CCRs) by heating at least one of a spent PAC and/or a CCR to separate at least one heavy metal from the at least one of the spent PAC and/or the CCR to create a clean stream and a heavy metal stream, combining the heavy metal stream with a water soluble alkaline-earth metal sulfide to create a combined stream, and removing at least a portion of the at least one heavy metal from the combined stream. The heating may further include heating the at least one of the spent PAC and/or the CCR in an inert atmosphere. Further, the combining may include combining the heavy metal stream with the water soluble alkaline-earth metal sulfide and a catalyst and/or a surfactant or hyperdispersant.

Abstract: A system and method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.

Abstract: An apparatus for processing materials includes a chamber within which frequency turbine plates rotate relative to a circumferential wall having diametrically opposed portions which are asymmetric relative to each other. The circumferential wall with asymmetric arrangement in this manner promotes the generation of pressure differentials and interference wave phenomena when plates are rotated relative to such asymmetric arrangements, and thereby facilitates materials being processed through the associated apparatus. One suitable form of the apparatus comprises a pressure interference wave mill suitable for processing materials, such as slag.

Abstract: A method for reducing pollution in a cement kiln environment and a system for treating cement kiln exhaust gas are provided. The method includes the steps of: treating a cement kiln exhaust gas stream with a treating fluid, such as a water soluble alkaline-earth metal sulfide. In one application, the treating fluid is injected by spraying droplets into the cement kiln exhaust gas stream. A system for treating cement kiln exhaust gas includes a reagent containing a water soluble alkaline-earth metal sulfide in water, and a nozzle to spray the reagent into the cement kiln exhaust gas stream.

Abstract: A system and method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.

Abstract: A method for treating cement kiln exhaust is provided. The method includes the steps of: providing a cement kiln exhaust gas stream from a kiln; providing a water soluble alkaline-earth metal polysulfide; combining the cement kiln exhaust stream with the water soluble alkaline-earth metal polysulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.

Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.

Abstract: A method of treating cement kiln fuel includes introducing an additive to a fuel component to form a fuel mixture. The fuel component includes a sulfur-generating combustible fuel and the additive includes a micronized lime component. The method further includes combusting the fuel component within a cement kiln. The sulfur generated by the combustion of the combustible fuel forms calcium-containing sulfur compounds with lime provided by the micronized lime component. The calcium-containing sulfur compounds fall to a bed of clinker forming beneath the flame and some portion thereof may become resident in the clinker.

Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.

Abstract: A method for treating powdered activated carbon (PAC) and/or coal combustion residues (CCRs) by heating at least one of a spent PAC and/or a CCR to separate at least one heavy metal from the at least one of the spent PAC and/or the CCR to create a clean stream and a heavy metal stream, combining the heavy metal stream with a water soluble alkaline-earth metal sulfide to create a combined stream, and removing at least a portion of the at least one heavy metal from the combined stream. The heating may further include heating the at least one of the spent PAC and/or the CCR in an inert atmosphere. Further, the combining may include combining the heavy metal stream with the water soluble alkaline-earth metal sulfide and a catalyst and/or a surfactant or hyperdispersant.

Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.