Abstract: A process is disclosed for creating a print profile to control the operation of a direct-to-shape printing system for applying images on the exterior of an axially symmetrical media object that has a contoured, varying exterior surface, such as occurs on curved wine bottles and sports equipment like bats. The process takes a media recipe holding media geometry information and an image intended to be printed and processes that information to control a motion control subsystem and a print engine subsystem. The geometry information is manipulated to generate a CAM table suitable for the motion control subsystem, and the image file is processed to create a raster image file suitable for ink head expression. Various setup values are included in the process to prepare the direct-to-shape printing system for use of the media recipe.

Abstract: A process is disclosed for creating a print profile to control the operation of a direct-to-shape printing system for applying images on the exterior of an axially symmetrical media object that has a contoured, varying exterior surface, such as occurs on curved wine bottles and sports equipment like bats. The process takes a media recipe holding media geometry information and an image intended to be printed and processes that information to control a motion control subsystem and a print engine subsystem. The geometry information is manipulated to generate a CAM table suitable for the motion control subsystem, and the image file is processed to create a raster image file suitable for ink head expression. Various setup values are included in the process to prepare the direct-to-shape printing system for use of the media recipe.

Abstract: A process is disclosed for creating a print profile to control the operation of a direct-to-shape printing system for applying images on the exterior of an axially symmetrical media object that has a contoured, varying exterior surface, such as occurs on curved wine bottles and sports equipment like bats. The process takes a media recipe holding media geometry information and an image intended to be printed and processes that information to control a motion control subsystem and a print engine subsystem. The geometry information is manipulated to generate a CAM table suitable for the motion control subsystem, and the image file is processed to create a raster image file suitable for ink head expression. Various setup values are included in the process to prepare the direct-to-shape printing system for use of the media recipe.

Abstract: An inkjet print head assembly and a method of using the assembly is disclosed for applying images on the exterior of an axially symmetrical media object that has a varying exterior surface, such as occurs on curved wine bottles and sports equipment like bats. The printing assembly includes a backing plate, a pair of independently extendable extension columns, and a print head on a platform depending downward from said columns. The assembly is supported by the frame of the printer and a movable carriage moves the media object from a loading area into a printing area near the printing assemblies where the assemblies may apply ink to the exterior of the media object. Each print head is movable in 3-dimensions such that as the media object moves under each head the print head tilts to match to local slope of the contoured surface underneath the ink jetting nozzles.

Abstract: An ink pressure modulation method is presented in a direct-to-shape printing system for applying images on the exterior of an axially symmetrical media object that has a contoured, varying exterior surface, such as occurs on curved wine bottles and sports equipment like bats. The method varies ink pressures based on the movement positions of each print head as they move over the surface of the media object. A movement-based formula is presented to allow for continuous updating of pressures in ink tank manifolds to allow independent changes in pressure to each inkjet print head during printing.

Abstract: A turret styled container decorator machine is disclosed having a rotatable turret and a number of circumferentially spaced container holding assemblies for holding a variety of pieces of media, such as a drink container, the surface of which is to be printed upon with an image. A plurality of workstations are positioned around the perimeter of the turret through which each media holder passes as the turret rotates. Each workstation includes an ink printing assembly and a curing assembly so that ink may be applied and cured as each piece of media is indexed into each workstation location. Each printing workstation may be removed and replaced with a different arrangement or configuration of ink heads to suit different types of media sizes and shapes, and the turret holds a plurality of media holding means assigned to a pie-shaped section of the turret adjustable to accommodate various types of media geometries.

Abstract: The invention is a method of using a turret styled decorator machine to decorate container media. The machine utilized has a rotatable turret and a number of circumferentially spaced container holding assemblies for holding a variety of pieces of “media,” such as a drink container, the exterior surface of which is to have ink applied to form an image. A plurality of workstations are positioned around the perimeter of the turret through which each media holder passes as the turret rotates. Due to the unique configuration of the decorating machine, each piece of media, once loaded, spins at a rate different from any other piece of media so that the entire decorating process is speed optimized for each print job. Further, container media may spin continuously during the decorating process so that the turret never needs to pause for media to stop rotating or to begin rotating.

Abstract: A process is disclosed for creating a print profile to control the operation of a direct-to-shape printing system for applying images on the exterior of an axially symmetrical media object that has a contoured, varying exterior surface, such as occurs on curved wine bottles and sports equipment like bats. The process takes a media recipe holding media geometry information and an image intended to be printed and processes that information to control a motion control subsystem and a print engine subsystem. The geometry information is manipulated to generate a CAM table suitable for the motion control subsystem, and the image file is processed to create a raster image file suitable for ink head expression. Various setup values are included in the process to prepare the direct-to-shape printing system for use of the media recipe.

Abstract: An inkjet print head assembly and a method of using the assembly is disclosed for applying images on the exterior of an axially symmetrical media object that has a varying exterior surface, such as occurs on curved wine bottles and sports equipment like bats. The printing assembly includes a backing plate, a pair of independently extendable extension columns, and a print head on a platform depending downward from said columns. The assembly is supported by the frame of the printer and a movable carriage moves the media object from a loading area into a printing area near the printing assemblies where the assemblies may apply ink to the exterior of the media object. Each print head is movable in 3-dimensions such that as the media object moves under each head the print head tilts to match to local slope of the contoured surface underneath the ink jetting nozzles.

Abstract: An ink pressure modulation method is presented in a direct-to-shape printing system for applying images on the exterior of an axially symmetrical media object that has a contoured, varying exterior surface, such as occurs on curved wine bottles and sports equipment like bats. The method varies ink pressures based on the movement positions of each print head as they move over the surface of the media object. A movement-based formula is presented to allow for continuous updating of pressures in ink tank manifolds to allow independent changes in pressure to each inkjet print head during printing.

Abstract: A printing system applies images on the exterior of an axially symmetrical object that has a varying exterior surface, such as occurs on curved wine bottles and sports equipment like bats. The printing system includes a movable carriage having rotatable locking end members for holding the object for printing stationary along its longitudinal axis, but allowing for controlled rotation of the object. The carriage moves the object from a loading area into a printing area and a plurality of movable printing head assemblies position a plurality of ink jet heads over the surface of the object as it is moved along a linear axis under the print head assemblies. Each print head is movable such that as the object moves underneath the print head tilts to match the local slope of the contoured surface as ink is being applied. The applied image is then cured with UV lamps during rotation.

Abstract: A rethermalization system for food trays having a hot food side and a cold food side, the system includes a first thermal system having a heating source, a refrigeration coil and a blower; a second thermal system having first and second refrigeration coils and a blower; and a control system operable in one mode to activate the refrigeration coil of the first thermal system and the first refrigeration coil of the second thermal system, and operable in a second mode to activate the heating source of the first thermal system and the first and second refrigeration coils of the second thermal system.