Abstract: Processes are disclosed for forming beryllium-copper metal rings having a fine and uniform grain structure. A raw BeCu casting is pre-forged and turned to form a BeCu billet. The BeCu billet is subjected to various heat treatment and cooling cycles to obtain/maintain combinations of advantageous material properties. Generally, the BeCu billet is preheated, hot worked via forging, heated again, hot worked again via ring rolling followed by air cooling, solution annealed followed by quenching, and heated a final time followed by air cooling.

Abstract: A sucker rod string is formed from sucker rods and sucker rod couplings. The sucker rod couplings are formed from a spinodally-hardened copper alloy comprising from about 8 to about 20 wt % nickel, and from about 5 to about 11 wt % tin, the remaining balance being copper, and having a sliding coefficient of friction of 0.4 or less when measured against carbon steel. The sucker rod string has low friction and improved pumping stroke, enhanced pumping capacity, and less load in the overall system.

Abstract: A sucker rod guide having low friction and high wear resistance is disclosed herein, along with a fluid extraction system comprising the same. At least a part of the exterior surface of the sucker rod guide is formed from a cold worked and spinodally-hardenable or spinodally-hardened copper alloy comprising from about 5 to about 20 wt % nickel, and from about 5 to about 10 wt % tin, the remaining balance being copper, and having a 0.2% offset yield strength of at least 75 ksi. The guide includes a smoothbore adapted to surround and engage the surface of a sucker rod. The exterior surface of the guide can include grooves miming between the two ends. In particular embodiments, the guide is made by joining together two identical guide segments. In other embodiments, the guide is a single integral piece molded around a sucker rod.

Abstract: A sucker rod string is formed from sucker rods and sucker rod couplings. The sucker rod couplings are formed from a spinodally-hardened copper alloy comprising from about 8 to about 20 wt % nickel, and from about 5 to about 11 wt % tin, the remaining balance being copper, and having a sliding coefficient of friction of 0.4 or less when measured against carbon steel. The sucker rod string has low friction and improved pumping stroke, enhanced pumping capacity, and less load in the overall system.

Abstract: A sucker rod string is formed from sucker rods and sucker rod couplings. The sucker rod couplings are formed from a spinodally-hardened copper alloy comprising from about 8 to about 20 wt % nickel, and from about 5 to about 11 wt % tin, the remaining balance being copper, and having a sliding coefficient of friction of 0.4 or less when measured against carbon steel. The sucker rod string has low friction and improved pumping stroke, enhanced pumping capacity, and less load in the overall system.

Abstract: Processes are disclosed for forming beryllium-copper metal rings having a fine and uniform grain structure. A raw BeCu casting is pre-forged and turned to form a BeCu billet. The BeCu billet is subjected to various heat treatment and cooling cycles to obtain/maintain combinations of advantageous material properties. Generally, the BeCu billet is preheated, hot worked via forging, heated again, hot worked again via ring rolling followed by air cooling, solution annealed followed by quenching, and heated a final time followed by air cooling.

Abstract: A sucker rod guide having low friction and high wear resistance is disclosed herein, along with a fluid extraction system comprising the same. At least a part of the exterior surface of the sucker rod guide is formed from a cold worked and spinodally-hardenable or spinodally-hardened copper alloy comprising from about 5 to about 20 wt % nickel, and from about 5 to about 10 wt % tin, the remaining balance being copper, and having a 0.2% offset yield strength of at least 75 ksi. The guide includes a smoothbore adapted to surround and engage the surface of a sucker rod. The exterior surface of the guide can include grooves miming between the two ends. In particular embodiments, the guide is made by joining together two identical guide segments. In other embodiments, the guide is a single integral piece molded around a sucker rod.

Abstract: A sucker rod string is formed from sucker rods and sucker rod couplings. The sucker rod couplings are formed from a spinodally-hardened copper alloy comprising from about 8 to about 20 wt % nickel, and from about 5 to about 11 wt % tin, the remaining balance being copper, and having a sliding coefficient of friction of 0.4 or less when measured against carbon steel. The sucker rod string has low friction and improved pumping stroke, enhanced pumping capacity, and less load in the overall system.