Abstract: A self-servoing disc brake assembly is provided that includes a driven rotor member having a first inner surface with a plurality of first pockets. The driven rotor member also includes a first friction surface spaced from the first inner surface. A movable rotor member is supported on the driven rotor member and is movable relative to the driven rotor member between non-servoed and servoed positions. The rotor members are spaced a first distance in the non-servo position, and the rotor members are spaced a second distance which is greater than a first distance in the servo position. The movable rotor member includes a second inner surface with a plurality of second pockets adjacent to the first inner surface and a friction surface spaced from the second inner surface. A plurality of balls are arranged between the first and second pockets with at least one of the first and second pockets being ramped.

Abstract: A sensor system includes a housing that houses a thermally sensitive sensor, a transmitter portion and a power source. Preferably, the sensor device is encapsulated to protect the components from the environment. When the temperature in a component mounting the sensor system exceeds a preselected threshold, the thermostat sensor closes and the transmitter portion is energized by the power source to transmit a signal to a receiver unit.

Abstract: A sensor system includes a housing that houses a thermally sensitive sensor, a transmitter portion and a power source. Preferably, the sensor device is encapsulated to protect the components from the environment. The transmitter generates a signal in response to the sensor detecting a temperature in a vehicle component that exceeds a predetermined temperature. A receiver is located remotely from the transmitter to receive the signal. The power supply generates electricity when the temperature of the vehicle component achieves an initial threshold temperature that is less than the predetermined temperature.

Abstract: A smart, universal vehicle docking station is provided for receiving one or more plug-in feature modules. The docking station includes a personality module arranged to receive the feature modules. The feature modules are of uniform dimensions and include a standardized docking station coupler. Some of the feature modules can be operated separately from the docking station, and are completely interchangeable within the docking station. The personality module is removable so that an entire personality module can be removed from a vehicle for security reasons, as well as to transplanted from one vehicle to another to provide immediate vehicle customization. A gateway located in the docking station allows integration and appropriate signal translation of signals between the modules and a vehicle irrespective of make or model of the vehicle. The present invention allows different features to be easily added or upgraded in a vehicle.

Abstract: A suspension for a heavy duty vehicle is provided that includes a frame. A lower linkage is supported by the frame at a first pivotal connection. A drive axle assembly is supported by a lower linkage at a second pivotal connection. The drive axle assembly includes an input shaft defining a pinion angle. An upper linkage interconnects the drive axle assembly and the frame at third and fourth pivotal connections, respectively. The upper linkage includes an adjustment member, such as a turnbuckle, for modifying the length of the upper linkage to obtain a predetermined pinion angle. In this manner, the pinion angle may be adjusted upon assembly of the suspension system. Furthermore, by permitting the drive axle assembly to pivotally move relative to the linkages, the pinion angle may be maintained during suspension movement.

Abstract: A method and system for independently controlling the steering of at least two wheels of a vehicle includes a steering angle sensor for sensing a desired amount of turning of the vehicle and a direction for the desired amount of turning. An electronic control unit, in communication with the steering angle sensor, determines a first desired turning angle for one of the wheels and a second desired turning angle for the other one of the wheels based on the desired amount of turning of the vehicle and the direction of the turning of the vehicle. The second desired turning angle may be the same as or different from the first desired turning angle. Independent turning mechanisms are coupled to each of the wheels and receives control signals from the electronic control unit for controlling the turning angles of each of the wheels independently of the other wheel.

Abstract: The braking mechanism comprises a toggle lever, a brake pad, and an incline. An incline actuates the braking mechanism by forcing an extension of the toggle lever. As the toggle lever extends, it pushes the brake pad closer to the surface to be slowed. Multiple toggle levers may be used to distribute the force across the brake pad. This configuration allows a single input from the incline to actuate both toggle levers. By adjusting the width of the incline actuating the toggle lever, the force on the brake pad may be adjusted.

Abstract: A passive RF tag receives a number of varying inputs. The RF tag is preferably associated with a vehicle, and the inputs are indicative of diagnostic information from a vehicle braking system. The passive RF tag receives a signal from a transmitter that causes the RF tag to query the current status of the several inputs. The RF tag then sends a signal back to the transmitter/receiver indicative of the current status.

Abstract: A suspension for a heavy duty vehicle is provided that includes a frame. A lower linkage is supported by the frame at a first pivotal connection. A drive axle assembly is supported by a lower linkage at a second pivotal connection. The drive axle assembly includes an input shaft defining a pinion angle. An upper linkage interconnects the drive axle assembly and the frame at third and fourth pivotal connections, respectively. The upper linkage includes an adjustment member, such as a turnbuckle, for modifying the length of the upper linkage to obtain a predetermined pinion angle. In this manner, the pinion angle may be adjusted upon assembly of the suspension system. Furthermore, by permitting the drive axle assembly to pivotally move relative to the linkages, the pinion angle may be maintained during suspension movement.

Abstract: A brake adjuster is provided for a vehicle brake such as for heavy duty vehicle. The brake adjuster includes a brake module that produces an electrical signal for adjusting the vehicle brake. The heavy duty vehicle brake typically includes a pair of pistons each having first and second portions that are movable relative to one another. A friction element or brake pad is arranged proximate to the second portion and is movable from a desired position to a worn position as the brake pads wear during operation of the vehicle. In one embodiment of the present invention, the first and second portions are slip fit within a sleeve assembly. At least one adjustment member is arranged between the first and second portions. The adjustment member is constructed from a material which expands in response to an electrical signal, such as a magnetostrictive or a piezoelectric material.

Abstract: A method for monitoring the performance of a drive line of a vehicle during driving of the vehicle is disclosed. A sensor is mounted in a non-contacting relationship on a component of the vehicle for detecting acoustic energy present in the drive line of the vehicle. The acoustic energy is compared to either a predetermined operating limit or developed performance tolerances both of which represent limitations to ideal performance of the drive line. In a further embodiment, the method includes detecting a measurable quantity at the drive line, generating successive signals representative of this quantity, and developing a tolerance from the successive signals. A comparison of a subsequent signal to a previous signal is conducted to determine if the subsequent signal is outside the tolerance. Finally, a further embodiment detects frequencies of rotation at the ends of the drive line during operation of the drive line.

Abstract: A smart, universal vehicle docking station is provided for receiving one or more plug-in feature modules. The docking station includes a personality module arranged to receive the feature modules. The feature modules are of uniform dimensions and include a standardized docking station coupler. Some of the feature modules can be operated separately from the docking station, and are completely interchangeable within the docking station. The personality module is removable so that an entire personality module can be removed from a vehicle for security reasons, as well as to transplanted from one vehicle to another to provide immediate vehicle customization. A gateway located in the docking station allows integration and appropriate signal translation of signals between the modules and a vehicle irrespective of make or model of the vehicle. The present invention allows different features to be easily added or upgraded in a vehicle.

Abstract: A multi disc brake assembly employing a combination fixed rotor and a plurality of axially moving floating rotors. The fixed rotor is attached to and rotates in combination with a wheel hub. The plurality of floating rotors are slidingly attached to the fixed rotor and a plurality of stationary friction surfaces are interleaved therebetween. The stationary friction surfaces are keyed to the caliper housing allowing for axial movement. The floating rotors are connected to the fixed rotor by pins, or are axially slidingly keyed at the inner radial periphery to splines on the fixed rotor.

Abstract: A brake adjuster is provided for a vehicle brake such as for heavy duty vehicle. The brake adjuster includes a brake module that produces an electrical signal for adjusting the vehicle brake. The heavy duty vehicle brake typically includes a pair of pistons each having first and second portions that are movable relative to one another. A friction element or brake pad is arranged proximate to the second portion and is movable from a desired position to a worn position as the brake pads wear during operation of the vehicle. In one embodiment of the present invention, the first and second portions are slip fit within a sleeve assembly. At least one adjustment member is arranged between the first and second portions. The adjustment member is constructed from a material which expands in response to an electrical signal, such as a magnetostrictive or a piezoelectric material.

Abstract: A self-servoing disc brake assembly is provided that includes a driven rotor member having a first inner surface with a plurality of first pockets. The driven rotor member also includes a first friction surface spaced from the first inner surface. A movable rotor member is supported on the driven rotor member and is movable relative to the driven rotor member between non-servoed and servoed positions. The friction surfaces are spaced a first distance in the non-servo position, and the friction surfaces are spaced a second distance which is greater than a first distance in the servo position. The movable rotor member includes a second inner surface with a plurality of second pockets adjacent to the first inner surface and a friction surface spaced from the second inner surface. A plurality of balls are arranged between the first and second pockets with at least one of the first and second pockets being ramped.

Abstract: The braking mechanism comprises a toggle lever, a brake pad, and an incline. An incline actuates the braking mechanism by forcing an extension of the toggle lever. As the toggle lever extends, it pushes the brake pad closer to the surface to be slowed. Multiple toggle levers may be used to distribute the force across the brake pad. This configuration allows a single input from the incline to actuate both toggle levers. By adjusting the width of the incline actuating the toggle lever, the force on the brake pad may be adjusted.

Abstract: A device for detecting undesirable vibrations in a vehicle drive line utilizes a sensor that communicates with a controller to indicate undesirable vibrations in a drive line component. In one example, a temperature sensor is placed in a central portion of a universal joint. The temperature sensor preferably is supported within a single housing along with a transmitter that is responsive to the temperature sensor to transmit a signal to a remotely located receiver without using a hardwire connection between the transmitter and receiver. Packaging the temperature sensor, transmitter and a power source within a single housing provides the ability to seal off or close a series of lubrication channels that extend through the universal joint. In another example, a contact-based sensor provides a signal whenever a vibration of a drive line component occurs.

Abstract: A vehicle braking system includes a device for cooling the components of the brake assembly. The air source that is normally used to activate the brake assembly components is coupled with a plurality of flexible conduits that direct air toward one or more of the brake assembly components. A high velocity air nozzle preferably is provided at the end of each conduit. The air from the compressed air source is maintained in a compressed state through the conduits and decompresses as it exits the discharge nozzles. The decompression of the air through the nozzles results in cooling the air and the nearby brake components at which the air is directed.

Abstract: A sensor system includes a housing that houses a thermally sensitive sensor, a transmitter portion and a power source. Preferably, the sensor device is encapsulated to protect the components from the environment. When the temperature in a component mounting the sensor system exceeds a preselected threshold, the thermostat sensor closes and the transmitter portion is energized by the power source to transmit a signal to a receiver unit.

Abstract: A drive line vibration sensor includes a housing having a strain gage attached to the drive line component, and an actuator disposed within the housing. In operation, the actuator exerts a force upon the strain gage proportional to acceleration experienced by the actuator. As the actuator is preferably a sphere manufactured of a low friction material, the friction between the actuator, strain gage, and the housing are minimized to improve the vibration sensor sensitivity. In another embodiment, the actuator is a pendulum attached to the housing by a pivot point having low friction bearings to reduce the effect of radial acceleration upon the measurement of longitudinal acceleration. A recording device is preferably in communication with the controller to record the pressure applied to the strain gage to provide an inexpensive diagnostic and maintenance system which can record the overall operation of a drive line under actual operational conditions.