Abstract: An interleaved transformer or a transformer and integrated set of inductors formed via a magnetic structure comprising a set of E cores and an I core inserted between the set of E cores is provided in order to address issues that occur when a structured transformer is coupled together with inductor flux. Actual inductance exhibited by the transformers is controlled by a preselected precise gap between the I core and each of the E cores. The advantage of such a structured transformer cancels out the magnetic flux in certain legs of the magnetic structure requiring less magnetic material and thus, less core losses while improving the overall efficiency of a power supply.

Abstract: An interleaved transformer or a transformer and integrated set of inductors formed via a magnetic structure comprising a set of E cores and an I core inserted between the set of E cores is provided in order to address issues that occur when a structured transformer is coupled together with inductor flux. Actual inductance exhibited by the transformers is controlled by a preselected precise gap between the I core and each of the E cores. The advantage of such a structured transformer cancels out the magnetic flux in certain legs of the magnetic structure requiring less magnetic material and thus, less core losses while improving the overall efficiency of a power supply.

Abstract: According to one embodiment, a circuit for providing redundant power includes a first channel having a first input, a first electronic circuit breaker, and a first output, a second channel having a second input, a second electronic circuit breaker, and a second output, and a first transistor coupled to the first electronic circuit breaker, the first transistor in series with a second transistor coupled to the second channel. The circuit normally operates by providing power to the first and second outputs from the first and second channels, respectively. However, if the first channel fails, the transistors switch on to allow power from the second channel to feed the first output in the first channel in addition to feeding power to the second output, and vice versa. Other embodiments and methods for providing redundant power are described as well.

Abstract: A method includes forming a winding structure from a single sheet of electrically conductive material, where the winding structure includes a winding base and multiple winding extensions extending from the winding base as a continuous piece of the electrically conductive material. The multiple winding extensions include a base portion that extends from the winding base along a first face of a fully assembled magnetic core, a wrapping portion that extends from the base portion along a second face of the fully assembled magnetic core, and a connection portion that extends from the wrapping portion along a third face of the fully assembled magnetic core, the connection portion comprising an electrical connection surface. The base portion, the wrapping portion, and the connection portion of each winding extend from the winding base such that the integrated windin structure is shaped for placement over the full assembled magnetic core in a single motion.

Abstract: An apparatus, system, and method are disclosed for a low cost multiple output redundant power supply. Disclosed is a power supply that includes a primary stage for regulating voltage on an internal bus. The power supply includes a first regulator stage and a second regulator stage connected to the internal bus. The first regulator stage regulates voltage on a bus configured to connect to a first system. The second regulator stage regulates voltage on a bus configured to connect to a second system. The each regulator stage continues to operate in the event the other regulator stage is not operating. A disconnecting means is connected between the primary stage and the each regulator stage for isolating the failed regulator stage from the other regulator stage and the primary stage.

Abstract: According to one embodiment, a circuit for providing redundant power includes a first channel having a first input, a first electronic circuit breaker, and a first output, a second channel having a second input, a second electronic circuit breaker, and a second output, and a first transistor coupled to the first electronic circuit breaker, the first transistor in series with a second transistor coupled to the second channel. The circuit normally operates by providing power to the first and second outputs from the first and second channels, respectively. However, if the first channel fails, the transistors switch on to allow power from the second channel to feed the first output in the first channel in addition to feeding power to the second output, and vice versa. Other embodiments and methods for providing redundant power are described as well.

Abstract: An apparatus, system, and method are disclosed for combining multiple windings on a magnetic core. An integrated winding structure has a winding base and multiple winding extensions. The multiple winding extensions and the winding base are formed from a single sheet of electrically conductive material. Each of the multiple winding extensions has a base portion that extends from the winding base, a wrapping portion that extends from the base portion, and a connection portion that extends from the wrapping portion. The connection portions and the winding base each have electrical connection surfaces. Each of the multiple winding extensions forms one or more windings on the magnetic core.

Abstract: An apparatus, system, and method are disclosed for combining multiple windings on a magnetic core. An integrated winding structure has a winding base and multiple winding extensions. The multiple winding extensions and the winding base are formed from a single sheet of electrically conductive material. Each of the multiple winding extensions has a base portion that extends from the winding base, a wrapping portion that extends from the base portion, and a connection portion that extends from the wrapping portion. The connection portions and the winding base each have electrical connection surfaces. Each of the multiple winding extensions forms one or more windings on the magnetic core.

Abstract: An apparatus, system, and method are disclosed for safely connecting a device to a power source. The invention includes a power bus switch that operates to selectively allow operational power to flow from a power supply to a load. The operational power is independent of auxiliary power which may be separately provided to the load. A detection module determines whether an input impedance of the load is greater than a minimum impedance threshold in response to the load being connected to the power supply. A switch module causes the power bus switch to allow operational power to flow to the load in response to the detection module determining that the input impedance is greater than the minimum impedance threshold. Thus, if the load has an acceptable input impedance level, then operational power may be provided to the load without risk of failure to the power system.

Abstract: An apparatus, system, and method are disclosed for combining multiple windings on a magnetic core. An integrated winding structure has a winding base and multiple winding extensions. The multiple winding extensions and the winding base are formed from a single sheet of electrically conductive material. Each of the multiple winding extensions has a base portion that extends from the winding base, a wrapping portion that extends from the base portion, and a connection portion that extends from the wrapping portion. The connection portions and the winding base each have electrical connection surfaces. Each of the multiple winding extensions forms one or more windings on the magnetic core.

Abstract: An apparatus, system, and method are disclosed for a low cost self-healing power supply. The invention includes a power supply that regulates a direct current (“DC”) regulated bus to maintain a regulated bus voltage under varying load conditions. The power supply includes at least one pulse-width modulated stage, wherein each pulse-width modulated stage includes at least two switches connected in parallel. Each switch includes a fuse connected in series with the switch that disconnects the switch in response to an over current condition sufficient to open the fuse. The power supply also includes a pulse-width modulator for each stage of the power supply that regulates a bus voltage controlled by the stage by sensing the controlled bus voltage and adjusting a switching duty cycle to regulate the controlled bus voltage to a target value. The pulse-width modulator for a stage provides a substantially identical switching duty cycle to each switch of the stage.

Abstract: An apparatus, system, and method are disclosed for a low cost self-healing power supply. The invention includes a power supply that regulates a direct current (“DC”) regulated bus to maintain a regulated bus voltage under varying load conditions. The power supply includes at least one pulse-width modulated stage, wherein each pulse-width modulated stage includes at least two switches connected in parallel. Each switch includes a fuse connected in series with the switch that disconnects the switch in response to an over current condition sufficient to open the fuse. The power supply also includes a pulse-width modulator for each stage of the power supply that regulates a bus voltage controlled by the stage by sensing the controlled bus voltage and adjusting a switching duty cycle to regulate the controlled bus voltage to a target value. The pulse-width modulator for a stage provides a substantially identical switching duty cycle to each switch of the stage.

Abstract: An apparatus, system, and method are disclosed for a low cost multiple output redundant power supply. Disclosed is a power supply that includes a primary stage for regulating voltage on an internal bus. The power supply includes a first regulator stage and a second regulator stage connected to the internal bus. The first regulator stage regulates voltage on a bus configured to connect to a first system. The second regulator stage regulates voltage on a bus configured to connect to a second system. The each regulator stage continues to operate in the event the other regulator stage is not operating. A disconnecting means is connected between the primary stage and the each regulator stage for isolating the failed regulator stage from the other regulator stage and the primary stage.