Abstract: A chemically prepared toner composition according to one example embodiment includes a core including at least one polymer binder, a colorant and a release agent; a shell that is formed around the core and includes a third polymer binder; and a borax coupling agent between the core and the shell. The binder for the shell is a styrene acrylic polyester copolymer having a glass transition temperature (Tg) between 55° C. to 65° C., a melt temperature (Tm) between 100° C. to 130° C., a peak molecular weight of about 12,000 and acid value from 10-28.

Abstract: The present invention relates generally to methods to make a chemically prepared toner having a core shell structure for use in electrophotography and more particularly to a method to make an emulsion aggregation chemically prepared core shell toner formulation using a styrene acrylic polyester copolymer for the shell. The styrene acrylic polyester copolymer has a glass transition temperature (Tg) between 55° C. to 65° C., a melt temperature (Tm) between 100° C. to 130° C., a peak molecular weight of about 12,000 and acid value from 10-28.

Abstract: A chemically prepared toner composition according to one example embodiment includes a core including at least one polymer binder, a colorant and a release agent; a shell that is formed around the core and includes a third polymer binder; and a borax coupling agent between the core and the shell. The binder for the shell is a styrene acrylic polyester copolymer having a glass transition temperature (Tg) between 55° C. to 65° C., a melt temperature (Tm) between 100° C. to 130° C., a peak molecular weight of about 12,000 and acid value from 10-28.

Abstract: A hyper-branched polyester and a method of making the same having a tri-functional monomer A3, a di-functional monomer B2 and a mono-functional monomer C1 having a monomer ratio of A3:B2:C1 from about 1:0.2:2 to about 1:1.4:0.2 for use in a chemically processed electrophotographic toner providing a lower fusing temperature. In one form, the hyper-branched polyester includes a tri-hydroxy monomer, a di-acid and its derivatives, and a mono-acid and its derivatives. In other forms, a substituted anhydride and a long chain hydrocarbon carboxylic acid and its derivatives may also be included in the di-functional monomer.

Abstract: A system for adjusting a selected operating parameter of an image forming device to control white vector based on selected environmental conditions includes an image forming station having a photoconductive surface with a latent image formed by discharged areas leaving non-discharged areas different from the discharged areas, a sensor mechanism for measuring selected environmental conditions of dry-bulb temperature and relative humidity, a control mechanism for reading the sensor mechanism to adjust the voltage bias of a charging unit by an offset applied to the charging unit based on a wet-bulb temperature value so as to minimize white vector without enabling onset of development of toner background on non-discharged areas, and a memory connected to and accessible by the control mechanism and storing a lookup table of a list of wet-bulb temperature values related to measured dry-bulb temperature and relative humidity values and correlated to a list of voltage bias offsets.

Abstract: An electrographic image forming device may use a feedback loop to determine environmental conditions and accordingly set one or more operating parameters. The device may detect a resistance/capacitance characteristic of a feedback loop comprising an interface between a first component and a second component of an image forming unit. The device may detect temperature measurements and humidity measurements that can be used to calculate wet-bulb temperature or other metrics used to characterize ambient environmental conditions. The interface may be one in which a toner image is transferred during image forming device operation. A controller may adjust the resistance/capacitance characteristic in response to wet-bulb temperature in conjunction with measured transfer feedback voltage.

Abstract: The present application is directed to methods of controlling the transfer voltage in a transfer nip formed between the photoconductive member and the transfer member. The methods offset the effects of large transfer current spikes caused when a media sheet enters and exits the transfer nip and account for temperature and humidity operating parameters using wet-bulb temperature measurements to adjust the transfer voltage. The control may include either ramping up or ramping down the transfer voltage. The ramped transfer voltage may include a series of alternating positive and negative steps that generally trend to ramp up or down. The size of the steps may further be adjusted to provide a smooth transition.

Abstract: A hyper-branched polyester and a method of making the same having a tri-functional monomer A3, a di-functional monomer B2 and a mono-functional monomer C1 having a monomer ratio of A3:B2:C1 from about 1:0.2:2 to about 1:1.4:0.2 for use in a chemically processed electrophotographic toner providing a lower fusing temperature. In one form, the hyper-branched polyester includes a tri-hydroxy monomer, a di-acid and its derivatives, and a mono-acid and its derivatives. In other forms, a substituted anhydride and a long chain hydrocarbon carboxylic acid and its derivatives may also be included in the di-functional monomer.

Abstract: A system for adjusting selected operating parameters of an image forming device to improve color registration based on selected environmental conditions includes a first image forming station to print a first registration mark on a substrate, a second image forming station to at least partially erase the first registration mark to form a registration pattern in a reverse transfer process of the color registration, and a control mechanism to adjust voltage biases of charge and developer rolls of the second image forming station based on wet-bulb temperature values determined from measured dry-bulb temperature and relative humidity values and stored in a lookup table so as to maintain a predetermined potential difference between charged and uncharged areas of a PC drum of the second image forming station that avoids Paschen breakdown and the development of toner at charged areas of the PC drum during the reverse transfer process of the color registration.

Abstract: A system for adjusting selected operating parameters of an image forming device to improve color registration based on selected environmental conditions includes a first image forming station to print a first registration mark on a substrate, a second image forming station to at least partially erase the first registration mark to form a registration pattern in a reverse transfer process of the color registration, and a control mechanism to adjust voltage biases of charge and developer rolls of the second image forming station based on wet-bulb temperature values determined from measured dry-bulb temperature and relative humidity values and stored in a lookup table so as to maintain a predetermined potential difference between charged and uncharged areas of a PC drum of the second image forming station that avoids Paschen breakdown and the development of toner at charged areas of the PC drum during the reverse transfer process of the color registration.

Abstract: A system for adjusting a selected operating parameter of an image forming device to control white vector based on selected environmental conditions includes an image forming station having a photoconductive surface with a latent image formed by discharged areas leaving non-discharged areas different from the discharged areas, a sensor mechanism for measuring selected environmental conditions of dry-bulb temperature and relative humidity, a control mechanism for reading the sensor mechanism to adjust the voltage bias of a charging unit by an offset applied to the charging unit based on a wet-bulb temperature value so as to minimize white vector without enabling onset of development of toner background on non-discharged areas, and a memory connected to and accessible by the control mechanism and storing a lookup table of a list of wet-bulb temperature values related to measured dry-bulb temperature and relative humidity values and correlated to a list of voltage bias offsets.

Abstract: The present application is directed to methods of controlling the transfer voltage in a transfer nip formed between the photoconductive member and the transfer member. The methods offset the effects of large transfer current spikes caused when a media sheet enters and exits the transfer nip and account for temperature and humidity operating parameters using wet-bulb temperature measurements to adjust the transfer voltage. The control may include either ramping up or ramping down the transfer voltage. The ramped transfer voltage may include a series of alternating positive and negative steps that generally trend to ramp up or down. The size of the steps may further be adjusted to provide a smooth transition.

Abstract: The present invention is generally directed to composite materials or charge rolls comprising a sleeved foam charge roll where the sleeve is interference-fit over the foam core, and methods of constructing them. The foam core can be made with an outer diameter larger than that of the sleeve inner diameter. The sleeve can be interference fit over the foam core to provide a functional charge roll. In some embodiments the charge roll can be used in an image forming apparatus including, but not limited to, an electrophotography system, an electrophotographic copying machine, and a laser printer.

Abstract: The present invention is generally directed to composite materials or charge rolls comprising a sleeved foam charge roll where the sleeve is interference-fit over the foam core, and methods of constructing them. The foam core can be made with an outer diameter larger than that of the sleeve inner diameter. The sleeve can be interference fit over the foam core to provide a functional charge roll. In some embodiments the charge roll can be used in an image forming apparatus including, but not limited to, an electrophotography system, an electrophotographic coping machine, and a laser printer.