Abstract: An ultrasonic transducer device is pressed against the front surface of a structure, emits an ultrasonic pulse into the structure, and detects an echo profile from the structure. An indicator is activated if the echo profile includes a return pulse that at least is received from between the front surface and the back surface of the structure. An ultrasonic transducer device includes an ultrasonic transducer and a coupling element coupled to the transducer for disposition between the transducer and a surface of a structure. The coupling element serves as a delay line that allows time for quiescence in the transducer so that return pulses from shallow depths can be detected. The ultrasonic transducer is activated when multiple switches are pressed against a surface thus assuring both firm coupling and perpendicular disposition of the acoustic axis of the transducer relative to the surface.

Abstract: Improved apparatus, systems, and methods for inspecting a structure are provided that use a probe with sled appendages and an axial braking system. The probe uses pulse echo ultrasonic signals to inspect the structure. The sled appendages permit the probe to contact and ride along the surface of the structure and are rotatably connected and curved away from the surface of the structure to compensate for contoured surfaces and inspection around holes and edges. The axial braking system, in coordination with a motion control system moving the probe, fixes the positions of the sled appendages just before the probe travels over a hole or off an edge of the structure to prevent the probe from falling through the hole or off an edge and to permit the probe to return to the surface of the structure to continue inspection of the structure.

Abstract: Improved apparatus, systems, and methods for inspecting a structure are provided that use a pedestal robot mounted on a rail system, a probe extension coupler, and an inspection probe capable of performing pulse echo ultrasonic inspection. A probe may also include sled appendages and an axial braking system to inspect over holes and off edges. A probe may also include an ultrasonic pulse echo transducer array for high rate inspection; the transducer array may be mounted in a bubbler shoe for individually coupling each of the transducers in the array. A rail system may also include an optical encoder for providing location information for the robot and axial braking system. A probe extension coupler presses the inspection probe against the structure for adjusting to changes in surface contours.

Abstract: Apparatus, systems, and methods for inspecting a structure are provided which permit inspection of uniquely shaped structures such as fuselage frames and shear ties. Probes may be constructed from rapid prototyping. Inspection may be performed manually and may use a portable function support system for delivering fluid couplant, controlling transmit and receive functions of the inspection sensors, and delivering immediate visual analysis for an operator. Integrated ultrasonic inspection apparatus, systems, and methods facilitate fast and efficient custom inspection devices and inspecting otherwise difficult-to-inspect structures.

Abstract: Techniques for detecting defects in the proximity of a hole of a laminate structure include inserting a generally cylindrical body portion into a hole such that a first coil of wire will reside in a plane substantially parallel to a first electrically conductive layer of the laminate material. A magnetic field produced by the first coil of wire will produce eddy-currents in the conductive layer in the plane of the first conductive layer, but damaged laminate materials will fail to produce similar eddy-currents. As the differences in eddy-currents between damages and undamaged laminate layers can be measured, damage to such laminate materials can be determined.

Abstract: Techniques for ultrasonically evaluating damage to a laminate structure include use of a diagnostic device having at least two modes of operation including a calibration mode and a test mode with the calibration mode providing calibration parameters specific to the laminate structure under test.