Abstract: A process for producing a purified synthesis gas stream from a feed synthesis gas stream comprising hydrogen sulphide, carbonyl sulphide, carbon dioxide, hydrogen cyanide and ammonia besides the main constituents carbon monoxide and hydrogen, the process comprising the steps of: (a) contacting one part of the feed synthesis gas stream with methanol at low temperature and at elevated pressure to remove hydrogen sulphide, carbonyl sulphide, carbon dioxide, hydrogen cyanide and ammonia, thereby obtaining methanol enriched in these compounds and a synthesis gas stream depleted in these compounds; (b) contacting another part of the feed synthesis gas stream with a water gas shift catalyst in the presence of water to react at least part of the carbon monoxide with water, thereby obtaining a shifted synthesis gas stream enriched in hydrogen and in carbon dioxide; (c) contacting the shifted synthesis gas stream with methanol at low temperature and at elevated pressure to remove carbon dioxide, hydrogen sulphide, carb

Abstract: A process to prepare elemental iron by contacting an iron ore feed with a reducing gas at a pressure of between 1 and 10 bar to obtain iron and an off-gas includes preparing the reducing gas by performing the following steps: (a) partially oxidizing a mixture comprising a solid or liquid carbonaceous fuel and oxygen at a pressure of between 10 and 80 bar, thereby obtaining a gas comprising H2 and CO; (b) removing CO2 and H2S from the gas obtained in step (a) to obtain an intermediate gas comprising H2 and CO; (c) supplying the intermediate gas obtained in step (b) to a H2-selective membrane to obtain a H2-rich permeate gas and a CO-rich retentate; and (d) heating H2-rich permeate to obtain a heated H2-rich permeate as the reducing gas.

Abstract: A method of increasing the hydrogen/carbon monoxide (H2/CO) ratio in a syngas stream derived from a carbonaceous fuel including coal, brown coal, peat, and heavy residual oil fractions, preferably coal. The fuel-derived syngas stream is divided into at least two sub-streams, one of which undergoes a catalytic water shift conversion reaction. The so-obtained converted sub-stream is combined with the non-converted sub-stream(s) to form a second syngas stream with an increased H2/CO ratio. The method of the present invention can provide a syngas with a H2/CO ratio more suitable for efficient hydrocarbon synthesis carried out on a given catalyst, such as in one or more Fischer-Tropsch reactors, as well as being able to accommodate variation in the H2/CO ratio of syngas formed from different qualities of feedstock fuels.

Abstract: Disclosed is a process for the removal of sulfur from a gas stream containing sulfur dioxide, hydrogen cyanide and hydrogen sulfide. The process includes a hydrogenation step, a hydrolysis step, an ammonia removal step and a hydrogen sulfide removal step. An aqueous alkaline washing liquid is used in the hydrogen sulfide removal step and with the spent sulfide containing washing liquid being regenerated using an oxidation bioreactor that utilizes sulfide oxidizing bacteria such as autotropic aerobic cultures of Thiobacillus and Thiomicrospira.

Abstract: The invention provides a process for removal of hydrogen sulphide, iron pentacarbonyl and nickel tetracarbonyl from a feed synthesis gas stream, the process comprising the steps of: (a) removal of hydrogen sulphide and of iron pentacarbonyl by contacting the feed synthesis gas stream with an absorbing liquid comprising water, physical solvent and an amine, to obtain a synthesis gas stream depleted of hydrogen sulphide and depleted of iron pentacarbonyl; (b) adsorption of nickel tetracarbonyl by contacting the synthesis gas stream depleted of hydrogen sulphide and depleted of iron pentacarbonyl with solid adsorbent comprising activated carbon to obtain solid adsorbent enriched in nickel tetracarbonyl and a purified synthesis gas stream.

Abstract: The invention provides a process for disposal of mercaptans, the process comprising the steps of: (a) contacting a feed gas stream comprising mercaptans with liquid sulphur in a sulphide producing zone at elevated pressure and at a temperature in the range of from 300 to 450° C. to obtain a liquid stream comprising sulphur and sulphide compounds; (b) optionally separating the liquid stream obtained in step (a) into a first liquid phase enriched in liquid sulphur and a second liquid phase enriched in sulphide compounds; (c) combusting at least part of the sulphide compounds at elevated temperature in the presence of an oxygen-containing gas in a sulphur dioxide generation zone using a sulphide burner to which burner oxygen-containing gas is supplied, whereby at least part of the sulphide compounds is converted to sulphur dioxide to obtain a gas stream comprising sulphur dioxide.

Abstract: A process for the reduction of carbonyl sulfide (COS) in a gas stream is described. It comprises contacting the gas stream with an iron oxide-based material. The present invention relates to the removal of COS from any type of gas stream, in particular those which include one or more of the group comprising ethane, methane, hydrogen, carbon dioxide, hydrogen cyanide, ammonia, hydrogen sulfide, and noble gases. These include natural gas, and in particular syngas. Syngas is useable in a Fischer-Tropsch process. The present invention provides a simple but effective process for the reduction of COS, especially with a material that can easily be located in existing guard beds—avoiding any re-engineering time and costs. The iron oxide-based materials can also be useable against other impurities, providing a single bed solution.

Abstract: A process for the reduction of carbonyl sulfide (COS) in a gas stream is described. It comprises contacting the gas stream with an iron oxide-based material. The present invention relates to the removal of COS from any type of gas stream, in particular those which include one or more of the group comprising ethane, methane, hydrogen, carbon dioxide, hydrogen cyanide, ammonia, hydrogen sulfide, and noble gases. These include natural gas, and in particular syngas. Syngas is useable in a Fischer-Tropsch process. The present invention provides a simple but effective process for the reduction of COS, especially with a material that can easily be located in existing guard beds—avoiding any re-engineering time and costs. The iron oxide-based materials can also be useable against other impurities, providing a single bed solution.

Abstract: A process for producing a purified synthesis gas stream from a carbonaceous feedstock, the process comprising the steps of (a) partial oxidation of the carbonaceous feedstock with a molecular oxygen comprising gas to obtain a synthesis gas comprising water, hydrogen sulphide, and carbon dioxide besides the main constituents carbon monoxide and hydrogen, (b) mixing the synthesis gas and methanol and reducing the temperature of said mixture and separating a liquid methanol-water mixture from a cooled gaseous synthesis gas, (c) contacting the cooled synthesis gas obtained in step (b) with methanol to decrease the content of hydrogen sulphide and carbon dioxide in the synthesis gas, thereby obtaining a rich methanol stream comprising hydrogen sulphide and carbon dioxide and a synthesis gas stream depleted in hydrogen sulphide and carbon dioxide; (d) regenerating the rich methanol stream of step (c) by separating from the rich methanol a carbon dioxide fraction and a hydrogen sulphide fraction to obtain lean meth

Abstract: The invention is directed to a process to prepare elemental iron by contacting an iron ore feed with a reducing gas to obtain iron and an off-gas. The reducing gas is prepared by performing the following steps (a) partially oxidizing a mixture comprising a sulphur containing solid carbonaceous fuel and gaseous CO2 as carrier medium with oxygen, by supplying an oxygen containing gas and the solid carbonaceous fuel to a burner, thereby obtaining a gas comprising H2, CO, CO2 and H2S; (b) removing CO2 and H2S from the gas obtained in step (a) to obtain the reducing gas comprising H2 and CO and a first stream comprising CO2 and H2S; (c) reducing the content of H2S in the first stream comprising CO2 and H2S obtained in step (b) in a liquid redox type process and (d) recycling at least part of the CO2 obtained in step (c) to step (a).

Abstract: The invention provides a process for the removal of COS from a first synthesis gas stream comprising COS and H2S, the process having the steps of: (a) converting COS in the first synthesis gas stream to H2S by contacting the first synthesis gas stream with a COS-hydrolysing catalyst in the presence of water in a hydrolysis zone to obtain a second synthesis gas stream depleted of COS and enriched in H2S; (b) removing H2S from the second synthesis gas stream by contacting the second synthesis gas stream with a solid adsorbent in a H2S removal zone to obtain a third synthesis gas stream depleted of H2S and depleted of COS

Abstract: A process is provided for the removal of metal carbonyl from gaseous streams in the presence of hydrogen sulphide and/or water using a hydrophobic porous adsorbent with an accessible pore volume for pore sizes between 0.55 and 4 nm of at least 0.005 ml/g.