Abstract: A drop-on-demand plastic card printer includes a tray disposed underneath the plastic card during drop-on-demand printing to catch any overspray that may occur during printing on the plastic card. The tray may be disposable so that the tray is intended to be removed and disposed of. An ink absorbent pad can be disposed in the tray to absorb the oversprayed ink. The ink absorbent pad can be disposed of along with the tray or disposed of separately from the tray.

Abstract: A DOD print station has at least one DOD print head that applies radiation curable material, to a surface of an identification document. A curing station is adjacent to the DOD print station. The curing station includes at least one radiation emitting device, for example a UV light emitting device, that cures the radiation curable material applied to the surface. The curing station is configured to prevent stray radiation emitted from the radiation emitting device from impinging on the DOD print head(s) and prevent exposure to the operator of the DOD print station.

Abstract: A drop-on-demand plastic card printer includes a tray disposed underneath the plastic card during drop-on-demand printing to catch any overspray that may occur during printing on the plastic card. The tray may be disposable so that the tray is intended to be removed and disposed of. An ink absorbent pad can be disposed in the tray to absorb the oversprayed ink. The ink absorbent pad can be disposed of along with the tray or disposed of separately from the tray.

Abstract: A DOD print station has at least one DOD print head that applies radiation curable material, to a surface of an identification document. A curing station is adjacent to the DOD print station. The curing station includes at least one radiation emitting device, for example a UV light emitting device, that cures the radiation curable material applied to the surface. The curing station is configured to prevent stray radiation emitted from the radiation emitting device from impinging on the DOD print head(s) and prevent exposure to the operator of the DOD print station.

Abstract: A drop-on-demand plastic card printer includes a tray disposed underneath the plastic card during drop-on-demand printing to catch any overspray that may occur during printing on the plastic card. The tray may be disposable so that the tray is intended to be removed and disposed of. An ink absorbent pad can be disposed in the tray to absorb the oversprayed ink. The ink absorbent pad can be disposed of along with the tray or disposed of separately from the tray.

Abstract: A multi-pass drop-on-demand (DOD) card printing mechanism that performs multi-pass DOD printing on a surface of a plastic card whereby the plastic card is transported past one or more DOD print heads multiple times for DOD printing on the card surface with each pass past the DOD print head(s). In a first printing pass, at least one material is applied to a surface of the plastic card using at least one DOD print head. In a second printing pass that occurs after the first printing pass, at least one additional material is applied to the surface of the plastic card in the card processing system using at least one DOD print head.

Abstract: A single plasma nozzle of a plasma treatment station is used to treat the card surface prior to performing drop-on-demand printing on the card surface. The single plasma nozzle has a plasma discharge width that is less than the width of the card. The card and the plasma nozzle are moved relative to one another using a two direction control scheme during plasma treatment in order to be able to plasma treat a desired area of the card surface. The card and the plasma nozzle may also be moveable toward or away from one another to change the distance therebetween.

Abstract: A drop-on-demand plastic card printer includes a tray disposed underneath the plastic card during drop-on-demand printing to catch any overspray that may occur during printing on the plastic card. The tray may be disposable so that the tray is intended to be removed and disposed of. An ink absorbent pad can be disposed in the tray to absorb the oversprayed ink. The ink absorbent pad can be disposed of along with the tray or disposed of separately from the tray.

Abstract: A single plasma nozzle of a plasma treatment station is used to treat the card surface prior to performing drop-on-demand printing on the card surface. The single plasma nozzle has a plasma discharge width that is less than the width of the card. The card and the plasma nozzle are moved relative to one another using a two direction control scheme during plasma treatment in order to be able to plasma treat a desired area of the card surface. The card and the plasma nozzle may also be moveable toward or away from one another to change the distance therebetween.

Abstract: A single plasma nozzle of a plasma treatment station is used to treat the card surface prior to performing drop-on-demand printing on the card surface. The single plasma nozzle has a plasma discharge width that is less than the width of the card. The card and the plasma nozzle are moved relative to one another using a two direction control scheme during plasma treatment in order to be able to plasma treat a desired area of the card surface. The card and the plasma nozzle may also be moveable toward or away from one another to change the distance therebetween.

Abstract: A label printer mechanism that is configured to produce and affix custom printed customer engagement labels to personalized plastic cards and other substrates. The custom printed customer engagement labels can be used for a number of purposes including, but not limited to, instructions to the intended recipients of personalized plastic cards for activation of the personalized plastic cards, marketing of products and/or services to the recipients, and combinations of activation and marketing.

Abstract: A single plasma nozzle of a plasma treatment station is used to treat the card surface prior to performing drop-on-demand printing on the card surface. The single plasma nozzle has a plasma discharge width that is less than the width of the card. The card and the plasma nozzle are moved relative to one another using a two direction control scheme during plasma treatment in order to be able to plasma treat a desired area of the card surface. The card and the plasma nozzle may also be moveable toward or away from one another to change the distance therebetween.

Abstract: A label printer mechanism that is configured to produce and affix custom printed customer engagement labels to personalized plastic cards and other substrates. The custom printed customer engagement labels can be used for a number of purposes including, but not limited to, instructions to the intended recipients of personalized plastic cards for activation of the personalized plastic cards, marketing of products and/or services to the recipients, and combinations of activation and marketing.

Abstract: Embodiments of systems and methods for directly reading and verifying characters on a personalized document, are provided. A surface of the personalized document is illuminated independently or simultaneously by first and second light sources. The first light source has a ring shape, surrounds the personalized document in 360 degree, and transmits a grazing incident light to illuminate the surface of the personalized document. An incident light from the second light source is reflected by a beam splitter and illuminates the surface of the personalized document in a direction generally perpendicular to the surface. Light reflected from the surface of the personalized document in a direction generally perpendicular to the surface thereof is collected by a camera.

Abstract: Embodiments of systems and methods for directly reading and verifying characters on a personalized document, are provided. A surface of the personalized document is illuminated independently or simultaneously by first and second light sources. The first light source has a ring shape, surrounds the personalized document in 360 degree, and transmits a grazing incident light to illuminate the surface of the personalized document. An incident light from the second light source is reflected by a beam splitter and illuminates the surface of the personalized document in a direction generally perpendicular to the surface. Light reflected from the surface of the personalized document in a direction generally perpendicular to the surface thereof is collected by a camera.

Abstract: Systems and methods for verifying character(s) on a personalized document, and electronically verifying a magnetic stripe and a smartcard chip of the personalized document, are provided. A quality assurance station is located downstream of personalization stations of a document personalization system. The quality assurance station can provide automated, in-line verification and quality assurance for personalized documents. The quality assurance station integrates a vision verification sub-station, a magnetic stripe sub-station, and a smartcard sub-station.

Abstract: Systems and methods for verifying character(s) on a personalized document, and electronically verifying a magnetic stripe and a smartcard chip of the personalized document, are provided. A quality assurance station is located downstream of personalization stations of a document personalization system. The quality assurance station can provide automated, in-line verification and quality assurance for personalized documents. The quality assurance station integrates a vision verification sub-station, a magnetic stripe sub-station, and a smartcard sub-station.

Abstract: Embodiments of systems and methods for directly reading and verifying characters on a personalized document, are provided. A surface of the personalized document is illuminated independently or simultaneously by first and second light sources. The first light source has a ring shape, surrounds the personalized document in 360 degree, and transmits a grazing incident light to illuminate the surface of the personalized document. An incident light from the second light source is reflected by a beam splitter and illuminates the surface of the personalized document in a direction generally perpendicular to the surface. Light reflected from the surface of the personalized document in a direction generally perpendicular to the surface thereof is collected by a camera.