Patents by Inventor Cosimo Salaris

Cosimo Salaris has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6419004
    Abstract: A mold for hot-top vertical continuous casting of metals includes a feed head (8) made of a thermally insulating refractory material which surmounts a cooled copper crystallizer (9) and is internally aligned with a cooled copper element (14) of the cooled copper crystallizer (9) in order to define a calibrating passage for the cast metal. The copper element (14) is formed by an assembly of plates, some of which, termed “large walls”, are each held against a reinforcing backplate (16) to which it is rigidly fastened by a clamp (22), the shape of which is elongate in the width direction of the large wall and which goes over the top of the large wall and its associated backplate.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: July 16, 2002
    Assignee: Usinor
    Inventors: Jean-Marc Jolivet, Roger Kraemer, Hervé Morand, Cosimo Salaris, Jacques Barbe
  • Patent number: 6354363
    Abstract: The invention concerns an ingot mould comprising in succession, in the direction for extracting the metallic product to be cast (7): a preheater (5) made of noncooled refractory material acting as reservoir for the melting metal to be cast and a standard cooled tubular metal element (6) for solidifying the metal. A slot (18) for injecting the shearing gas (for example Ar) is arranged between the preheater (5) and the metal clement (6) so as to emerge on the ingot mold internal periphery. The injection slot comprises means (17) for reducing the gas flow in each of the ingot mold angles, preferably formed by obstructing elements. The invention enables to reduce, even eliminate, defects encountered along the edges of the solidified cast products.
    Type: Grant
    Filed: September 25, 2000
    Date of Patent: March 12, 2002
    Assignees: Usinor, Societe Anonyme des Forges et Acieries de Dilling
    Inventors: Eric Perrin, Gèrard Perrin, Cosimo Salaris, Howard Weisseldinger
  • Patent number: 6318449
    Abstract: In this type of mold, a feed head (23) made of thermally insulating refractory fits on top of the cooled copper crystallizer (7) being internally aligned with it in order to define a passage for the cast metal, with interposition between the two of an insert (24) made of dense refractory having mechanical strength properties. This insert (24) consists of bars, each bar (29) being formed by a rigid assembly of aligned and juxtaposed contiguous elements (30) kept clamped against each other by a clamp incorporated into the bar, such as a cross-tie (31) associated with compression pads (33), and positioning and aligning the bar on the crystallizer (7) are provided and consist of a battery of spring pushers (38), which battery is associated with a positioning stop (39) on the crystallizer against which the bar (29) presses.
    Type: Grant
    Filed: February 7, 2000
    Date of Patent: November 20, 2001
    Assignee: Sollac
    Inventors: Jean-Marc Jolivet, Eric Perrin, Jacques Spiquel, Cosimo Salaris
  • Patent number: 6311762
    Abstract: The invention concerns the adjustment of the linear distribution of an injected shearing fluid, during casting, through a slot (20) provided in the cooled metal body (1)—refractory riser block (14) interface of an ingot mold for continuous metal casting charge and emerging along said ingot inner periphery, the latter being provided with clamping means for adjusting the slot thickness. The invention is characterized in that it consists in “cold” injecting through said slot (20) a regulating inflammable fluid, which is ignited on its exit from the slot, and in acting on the clamping means (25, 26, 28, 29) such that the height of the flames (39) coming out of the slot (20) is substantially constant along the whole ingot inner periphery. The invention provides the advantage of an accurate and lasting adjustment of the injected flow rate without requiring the adjustment of the injection slot thickness. The invention is applicable to continuous steel charge casting in particular.
    Type: Grant
    Filed: April 26, 2000
    Date of Patent: November 6, 2001
    Assignees: Ascometal, Sogepass, Ugine-Savoie Imphy, Sollac, Societe Anonyme des Forges et Acieries de Dilling
    Inventors: Eric Perrin, Cosimo Salaris, Weisseldinger Edouard
  • Patent number: 6260605
    Abstract: The continuous casting installation includes an ingot mould the walls (1) of which are formed by cooled metal walls (2) surmounted by a hot-top element (3) made of a heat insulating material. Holes for injecting a gas under pressure, such as a slot (10), lead into the ingot mould at least at the interface between the hot-top element and the metal wall. The insulation includes means (13 to 17), connected to the said holes, for supplying a gas or a gaseous mix with a thermal expansion capacity adjustable according to the composition of the cast metal alloy and the casting conditions. The adjustment of the thermal expansion capacity of the injected gas enables the adjustment of the heat flux density extracted from the cast metal in the zone where it starts to solidify.
    Type: Grant
    Filed: December 4, 1998
    Date of Patent: July 17, 2001
    Assignee: Ugine-Savoie Imphy
    Inventors: Jean-Marc Jolivet, Eric Perrin, Cosimo Salaris, Jacques Spiquel, Edouard Weisseldinger, Marc Burty
  • Patent number: 6135197
    Abstract: The mold includes a cooled copper body 4 on top of which sits a refractory feed head 9 which itself consists of two separate components--a thermally insulating upper bush 16 and a bottom annulus 17 made of a stronger and more compact refractory which is surrounded by a crimping ring 18 narrower than the annulus, so that an edge of the annulus extends beyond each side of the ring. As the lower inner edge of the bottom annulus becomes worn due to an erosive flow of molten metal, the working life of the annulus may be extended in two ways. First, the annulus may be removed between casting operations and its bottom surface may be faced. Second, after the facing operations have rendered the bottom surface flush with the crimping ring 18, the annulus may then be inverted so that the lower inner edge is replaced with the upper inner edge.
    Type: Grant
    Filed: January 25, 1999
    Date of Patent: October 24, 2000
    Assignees: Ugine Savoie, Sogepass, Sollac, Ascometal, Societe Anonyme des Forges et Acieries de Dilling
    Inventors: Jean-Marc Jolivet, Eric Perrin, Cosimo Salaris, Jacques Spiquel
  • Patent number: 5154222
    Abstract: A device for casting thin metal products by solidifying the molten metal on the cooled lateral surfaces of two parallel horizontal rolls rotating in opposite directions, in which the casting space between the rolls is closed laterally by side dams each comprising an insert penetrating into the space between the rolls. A consumable or deformable material is provided between the rolls and the insert to provide a fluid-tight seal joint between the lateral faces of the inserts and the ends of the opposite rolls. The seal changes shaped by being consumed or deformed to maintain the fluid-tight seal as the rolls expand due to contact with the molten metal.
    Type: Grant
    Filed: December 11, 1990
    Date of Patent: October 13, 1992
    Assignee: Usinor Sacilor
    Inventors: Cosimo Salaris, Jean-Pierre Birat, Jean-Luc Jacquot