Abstract: A composite carbon fiber material is formed of one or more layers of carbon fiber material in which the carbon fibers are aligned all in the same direction and a mat of nonwoven, woven, or off-axis unidirectional carbon fibers are laminated together. Layers may be used individually or as a hybrid. The layers can be preimpregnated or impregnated during processing using thermoplastic or thermosetting resins. A layer of thermoplastic resin is applied either over the surface or within the composite structure, and the resin permeates the material so as to provide a more stable mechanical structure once the resin is processed. The material combines good mechanical strength with improved electrical current carrying properties when compared with the aligned carbon fiber layer alone. The layering sequence, layer type, and resin type can be specified to tailor electrical properties, mechanical properties, durability, and wear resistance.

Abstract: A composite carbon fiber material is formed of one or more layers of carbon fiber material in which the carbon fibers are aligned all in the same direction and a mat of nonwoven, woven, or off-axis unidirectional carbon fibers are laminated together. Layers may be used individually or as a hybrid. The layers can be preimpregnated or impregnated during processing using thermoplastic or thermosetting resins. A layer of thermoplastic resin is applied either over the surface or within the composite structure, and the resin permeates the material so as to provide a more stable mechanical structure once the resin is processed. The material combines good mechanical strength with improved electrical current carrying properties when compared with the aligned carbon fiber layer alone. The layering sequence, layer type, and resin type can be specified to tailor electrical properties, mechanical properties, durability, and wear resistance.

Abstract: A composite carbon fiber material is formed of one or more layers of carbon fiber material in which the carbon fibers are aligned all in the same direction and a mat of nonwoven, woven, or off-axis unidirectional carbon fibers are laminated together. Layers may be used individually or as a hybrid. The layers can be preimpregnated or impregnated during processing using thermoplastic or thermosetting resins. A layer of thermoplastic resin is applied either over the surface or within the composite structure, and the resin permeates the material so as to provide a more stable mechanical structure once the resin is processed. The material combines good mechanical strength with improved electrical current carrying properties when compared with the aligned carbon fiber layer alone. The layering sequence, layer type, and resin type can be specified to tailor electrical properties, mechanical properties, durability, and wear resistance.

Abstract: A composite carbon fiber material is formed of one or more layers of carbon fiber material in which the carbon fibers are aligned all in the same direction and a mat of nonwoven, woven, or off-axis unidirectional carbon fibers are laminated together. Layers may be used individually or as a hybrid. The layers can be preimpregnated or impregnated during processing using thermoplastic or thermosetting resins. A layer of thermoplastic resin is applied either over the surface or within the composite structure, and the resin permeates the material so as to provide a more stable mechanical structure once the resin is processed. The material combines good mechanical strength with improved electrical current carrying properties when compared with the aligned carbon fiber layer alone. The layering sequence, layer type, and resin type can be specified to tailor electrical properties, mechanical properties, durability, and wear resistance.

Abstract: A sealed switch has two switch contacts arranged inside a cavity formed in a molded switch body and the terminal connection for each switch contact are also arranged in respective cavities in the switch body. The switch contacts are sealed by a rigid sheet material that is adhered to the bottom of the switch body and a flexible sheet material that is clamped to the top of the switch body by a spring-like metal element that includes an actuator arm arranged adjacent the moveable one of the two switch contacts. Upon depression of the actuator arm, the flexible sheet material is deformed and a moving force is applied to the moveable switch contact to make a switch connection. The cavities housing the terminal connections are covered by a pierceable insulating material, so that connection pins on a circuit board pass through the insulating material and engage with the terminal connections during mounting of the sealed switch.

Abstract: A snap fit electrical contact includes at least one arm bearing an electrical contact and a planar metallic base extending from one end of the arm. The planar metallic base includes a pair of deflectable snap tabs outwardly extending from a middle portion of the base, forming an acute angle with the base, and provided on opposite sides of the middle portion of the base; a pair of resilient first datum orientation tabs outwardly extending from a top portion of the base in the same direction as the pair of snap tabs, and provided on opposite sides of the top portion of the base; and a resilient second datum orientation tab outwardly extending from a middle section of the top portion of the base in the same direction as the pair of snap tabs, and forming another acute angle in the same direction as the pair of snap tabs.

Abstract: An apparatus for inserting preformed miniature precision metal stampings into a mold cavity for a subsequent plastic molding operation includes close tolerance positioning pins that accurately locate a die head assembly by fitting into respective holes in the mold base and pneumatic and electric motors for moving the die head vertically and horizontally, as well as forward and backward relative to the mold base. The metal stampings are preformed on a metal strip that is indexed in the insertion head by a pneumatically driven pilot pin and then pneumatic cylinders operate cutoff punches that detach the stampings from the strips and place them in the mold cavity. The entire insertion head assembly is permitted a small amount of movement necessary to align the positioning pins in the mold base holes by the provision of ball bearing mounting assemblies used to attach the insertion head apparatus to the base plate of the machine.