Abstract: A fluid heating system including a burner unit is operated based on feedback control loops. The fluid heating system comprises a burner unit configured to heat a fluid, a sensor configured to sense a characteristic of the appliance, and a controller coupled to the burner unit and the sensor. The controller includes an electronic processor and a memory. The controller is configured to receive a first signal corresponding to the characteristic from the sensor, determine, based on the first signal, a first feedback loop control, control combustion of the burner unit based on the first feedback loop control, determine, based on the first feedback loop control, a second feedback loop control, and control combustion of the burner unit based on the second feedback loop control.

Abstract: A fluid heating system including a burner unit is operated based on feedback control loops. The fluid heating system comprises a burner unit configured to heat a fluid, a sensor configured to sense a characteristic of the appliance, and a controller coupled to the burner unit and the sensor. The controller includes an electronic processor and a memory. The controller is configured to receive a first signal corresponding to the characteristic from the sensor, determine, based on the first signal, a first feedback loop control, control combustion of the burner unit based on the first feedback loop control, determine, based on the first feedback loop control, a second feedback loop control, and control combustion of the burner unit based on the second feedback loop control.

Abstract: A combination boiler provides heated water to a boiler loop and heated domestic hot water (DHW) to a DHW loop. A primary heat exchanger is connected to the boiler loop. A burner provides heat to the primary heat exchanger and an input fan supplies a fuel and air mixture to the burner. A secondary heat exchanger transfers heat energy from the boiler loop to a domestic water loop. A controller determines a boiler loop flow rate. The controller measures an input temperature of the boiler loop, an output temperature of the boiler loop, and a DHW output temperature of the domestic water loop. The controller determines a DHW input temperature and estimates a DHW flow rate. The input fan speed is initiated or operated according to a required heat output of the burner corresponding to the DHW flow rate.

Abstract: A combination boiler provides heated water to a boiler loop and domestic hot water (DHW) to a domestic water loop. The combination boiler includes a primary heat exchanger (PHE) connected to the boiler loop and a burner to provide heat to the primary heat exchanger. A secondary heat exchanger (SHE) transfers heat energy from the boiler loop to the domestic water loop. A controller monitors a PHE inlet temperature and a DHW output temperature, obtains a pre-heat initialization temperature threshold and a pre-heat cancellation temperature threshold, and detects a low temperature condition. A pre-heat operation is initiated responsive to the low temperature condition by circulating heated water from the PHE to the SHE. The burner is selectively fired at least in part according to an outlet temperature of the PHE.

Abstract: A fluid heating system including a burner unit is operated based on feedback control loops. The fluid heating system comprises a burner unit configured to heat a fluid, a sensor configured to sense a characteristic of the appliance, and a controller coupled to the burner unit and the sensor. The controller includes an electronic processor and a memory. The controller is configured to receive a first signal corresponding to the characteristic from the sensor, determine, based on the first signal, a first feedback loop control, control combustion of the burner unit based on the first feedback loop control, determine, based on the first feedback loop control, a second feedback loop control, and control combustion of the burner unit based on the second feedback loop control.

Abstract: A combination boiler provides heated water to a boiler loop and domestic hot water (DHW) to a domestic water loop. The combination boiler includes a primary heat exchanger (PHE) connected to the boiler loop and a burner to provide heat to the primary heat exchanger. A secondary heat exchanger (SHE) transfers heat energy from the boiler loop to the domestic water loop. A controller monitors a PHE inlet temperature and a DHW output temperature, obtains a pre-heat initialization temperature threshold and a pre-heat cancellation temperature threshold, and detects a low temperature condition. A pre-heat operation is initiated responsive to the low temperature condition by circulating heated water from the PHE to the SHE. The burner is selectively fired at least in part according to an outlet temperature of the PHE.

Abstract: A combination boiler provides heated water to a boiler loop and domestic hot water (DHW) to a domestic water loop. The combination boiler includes a primary heat exchanger (PHE) connected to the boiler loop and a burner to provide heat to the primary heat exchanger. A secondary heat exchanger (SHE) transfers heat energy from the boiler loop to the domestic water loop. A controller monitors a PHE inlet temperature and a DHW output temperature, obtains a pre-heat initialization temperature threshold and a pre-heat cancellation temperature threshold, and detects a low temperature condition. A pre-heat operation is initiated responsive to the low temperature condition by circulating heated water from the PHE to the SHE. The burner is selectively fired at least in part according to an outlet temperature of the PHE.

Abstract: A hydronic water heating system heats water for various types of heat emitters. A boiler assembly includes a user interface which receives user-defined water temperature set point corresponding to a minimum outdoor temperature, and an integrated controller generates a nonlinear outdoor reset curve between the user-defined set point and a second set point corresponding to maximum outdoor temperature for which heating is required, and regulates the boiler to heat water to a temperature corresponding to a set point along the nonlinear output reset curve and based on a detected outdoor temperature. The nonlinear outdoor reset curve may be generated based on aggregated heat output functions for various types of heat emitters. A linear outdoor reset curve may be generated between a maximum water temperature set point and the user-defined set point, having a slope equal to an instantaneous slope of the nonlinear outdoor reset curve at the user-defined set point.

Abstract: A combination boiler provides heated water to a boiler loop and heated domestic hot water (DHW) to a DHW loop. A primary heat exchanger is connected to the boiler loop. A burner provides heat to the primary heat exchanger and an input fan supplies a fuel and air mixture to the burner. A secondary heat exchanger transfers heat energy from the boiler loop to a domestic water loop. A controller determines a boiler loop flow rate. The controller measures an input temperature of the boiler loop, an output temperature of the boiler loop, and a DHW output temperature of the domestic water loop. The controller determines a DHW input temperature and estimates a DHW flow rate. The input fan speed is initiated or operated according to a required heat output of the burner corresponding to the DHW flow rate.

Abstract: A combination boiler provides heated water to a boiler loop and heated domestic hot water (DHW) to a DHW loop. A primary heat exchanger is connected to the boiler loop. A burner provides heat to the primary heat exchanger and an input fan supplies a fuel and air mixture to the burner. A secondary heat exchanger transfers heat energy from the boiler loop to a domestic water loop. A controller determines a boiler loop flow rate. The controller measures an input temperature of the boiler loop, an output temperature of the boiler loop, and a DHW output temperature of the domestic water loop. The controller determines a DHW input temperature and estimates a DHW flow rate. The input fan speed is initiated or operated according to a required heat output of the burner corresponding to the DHW flow rate.

Abstract: A combination boiler provides heated water to a boiler loop and domestic hot water (DHW) to a domestic water loop. The combination boiler includes a primary heat exchanger (PHE) connected to the boiler loop and a burner to provide heat to the primary heat exchanger. A secondary heat exchanger (SHE) transfers heat energy from the boiler loop to the domestic water loop. A controller monitors a PHE inlet temperature and a DHW output temperature, obtains a pre-heat initialization temperature threshold and a pre-heat cancellation temperature threshold, and detects a low temperature condition. A pre-heat operation is initiated responsive to the low temperature condition by circulating heated water from the PHE to the SHE. The burner is selectively fired at least in part according to an outlet temperature of the PHE.

Abstract: A combination boiler provides heated water to a boiler loop and heated domestic hot water (DHW) to a DHW loop. A primary heat exchanger is connected to the boiler loop. A burner provides heat to the primary heat exchanger and an input fan supplies a fuel and air mixture to the burner. A secondary heat exchanger transfers heat energy from the boiler loop to a domestic water loop. A controller determines a boiler loop flow rate. The controller measures an input temperature of the boiler loop, an output temperature of the boiler loop, and a DHW output temperature of the domestic water loop. The controller determines a DHW input temperature and estimates a DHW flow rate. The input fan speed is initiated or operated according to a required heat output of the burner corresponding to the DHW flow rate.

Abstract: A hydronic water heating system heats water for various types of heat emitters. A boiler assembly includes a user interface which receives user-defined water temperature set point corresponding to a minimum outdoor temperature, and an integrated controller generates a nonlinear outdoor reset curve between the user-defined set point and a second set point corresponding to maximum outdoor temperature for which heating is required, and regulates the boiler to heat water to a temperature corresponding to a set point along the nonlinear output reset curve and based on a detected outdoor temperature. The nonlinear outdoor reset curve may be generated based on aggregated heat output functions for various types of heat emitters. A linear outdoor reset curve may be generated between a maximum water temperature set point and the user-defined set point, having a slope equal to an instantaneous slope of the nonlinear outdoor reset curve at the user-defined set point.