Patents by Inventor Dai Fujiwara
Dai Fujiwara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10483818Abstract: An insulated wire, having at least one thermosetting resin layer and at least one thermoplastic resin layer in this order, as covering layers, on a conductor having a quadrilateral cross-section, wherein, in a coating thickness of the covering layers, in each side to be formed on 4 sides of the quadrilateral cross-section of said insulated wire, a difference between the maximum value and the minimum value is each 20 ?m or less, and a value of the maximum value divided by the minimum value of the whole sides is 1.3 or more; a motor coil; and an electrical or electronic equipment.Type: GrantFiled: August 17, 2018Date of Patent: November 19, 2019Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Makoto Oya, Daisuke Muto, Dai Fujiwara
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Patent number: 10325695Abstract: A rectangular wire having: a multilayer conductor member constructed by stacking, in a thickness direction, a rectangular metallic conductor that has a layer of a first thermoplastic resin formed on the outer periphery thereof, the first thermoplastic resin being a non-crystalline resin having no melting point or a crystalline resin having an amide bond; and a layer of a second thermoplastic resin having a melting point of 300° C. or more on the outer periphery of the multilayer conductor member.Type: GrantFiled: March 4, 2016Date of Patent: June 18, 2019Assignees: Furukawa Electric Co., Ltd., Furukawa Magnet Wire Co., Ltd.Inventors: Hideo Fukuda, Dai Fujiwara, Tsuneo Aoi, Hiroshi Kaneiwa, Takefumi Kaji
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Patent number: 10319491Abstract: A rectangular wire having: a multilayer conductor member constructed by stacking, in a thickness direction, a rectangular metallic conductor that has a layer of a thermosetting resin formed on the outer periphery thereof, the thermosetting resin having a glass transition temperature of 100° C. or more and 200° C. or less and having a urethane bond; and a layer of a thermoplastic resin having a melting point of 300° C. or more on the outer periphery of the multilayer conductor member.Type: GrantFiled: March 4, 2016Date of Patent: June 11, 2019Assignees: Furukawa Electric Co., Ltd., Furukawa Magnet Wire Co., Ltd.Inventors: Hideo Fukuda, Dai Fujiwara, Tsuneo Aoi, Hiroshi Kaneiwa, Yuki Amano
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Publication number: 20180358856Abstract: An insulated wire, having at least one thermosetting resin layer and at least one thermoplastic resin layer in this order, as covering layers, on a conductor having a quadrilateral cross-section, wherein, in a coating thickness of the covering layers, in each side to be formed on 4 sides of the quadrilateral cross-section of said insulated wire, a difference between the maximum value and the minimum value is each 20 ?m or less, and a value of the maximum value divided by the minimum value of the whole sides is 1.3 or more; a motor coil; and an electrical or electronic equipment.Type: ApplicationFiled: August 17, 2018Publication date: December 13, 2018Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Makoto OYA, Daisuke MUTO, Dai FUJIWARA
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Patent number: 10109389Abstract: A rectangular insulated wire includes a rectangular conductor having a generally rectangular cross section and a plurality of baked-coating resin layers disposed to cover the rectangular conductor. Each of the plurality of baked-coating resin layers is formed of at least one resin selected from a group comprising a polyester-based resin including a trihydric or tetrahydric alcohol constituent, a polyester imide resin, a polyamide-imide resin and a polyimide resin. An adhesion strength between the plurality of baked-coating resin layers is greater than or equal to 5 g/mm and less than or equal to 10 g/mm.Type: GrantFiled: August 25, 2016Date of Patent: October 23, 2018Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Hideo Fukuda, Tsuneo Aoi, Dai Fujiwara
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Publication number: 20160365164Abstract: A rectangular insulated wire includes a rectangular conductor having a generally rectangular cross section and a plurality of baked-coating resin layers disposed to cover the rectangular conductor. Each of the plurality of baked-coating resin layers is formed of at least one resin selected from a group comprising a polyester-based resin including a trihydric or tetrahydric alcohol constituent, a polyester imide resin, a polyamide-imide resin and a polyimide resin. An adhesion strength between the plurality of baked-coating resin layers is greater than or equal to 5 g/mm and less than or equal to 10 g/mm.Type: ApplicationFiled: August 25, 2016Publication date: December 15, 2016Inventors: Hideo Fukuda, Tsuneo Aoi, Dai Fujiwara
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Patent number: 9514863Abstract: An inverter surge-resistant insulated wire has a baked enamel layer(s) around the outer periphery of a conductor having a rectangular cross-section, an extrusion-coated resin layer(s) around the outer side thereof, and an adhesive layer having a thickness of 2-20 ?m between the baked enamel layer and the extrusion-coated resin layer. A cross-sectional shape of the baked enamel layer and the extrusion-coated resin layer in the cross-section of the wire is rectangular. In the cross-sectional shape formed by the baked enamel layer and the extrusion-coated resin layer surrounding the conductor in a cross-sectional view, at least a pair of two sides of two pairs of two sides opposing at the upper side and the downside or at the right side and the left side with respect to the conductor meet the conditions that a total thickness of the baked enamel layer and the extrusion-coated resin layer is 80 ?m or more.Type: GrantFiled: October 6, 2014Date of Patent: December 6, 2016Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Hideo Fukuda, Daisuke Muto, Dai Fujiwara, Keiichi Tomizawa, Tsuneo Aoi
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Publication number: 20160189824Abstract: A rectangular wire having: a multilayer conductor member constructed by stacking, in a thickness direction, a rectangular metallic conductor that has a layer of a thermosetting resin formed on the outer periphery thereof, the thermosetting resin having a glass transition temperature of 100° C. or more and 200° C. or less and having a urethane bond; and a layer of a thermoplastic resin having a melting point of 300° C. or more on the outer periphery of the multilayer conductor member.Type: ApplicationFiled: March 4, 2016Publication date: June 30, 2016Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Hideo FUKUDA, Dai FUJIWARA, Tsuneo AOI, Hiroshi KANEIWA, Takefumi KAJI
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Publication number: 20160189826Abstract: A rectangular wire having: a multilayer conductor member constructed by stacking, in a thickness direction, a rectangular metallic conductor that has a layer of a first thermoplastic resin formed on the outer periphery thereof, the first thermoplastic resin being a non-crystalline resin having no melting point or a crystalline resin having an amide bond; and a layer of a second thermoplastic resin having a melting point of 300° C. or more on the outer periphery of the multilayer conductor member.Type: ApplicationFiled: March 4, 2016Publication date: June 30, 2016Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Hideo FUKUDA, Dai FUJIWARA, Tsuneo AOI, Hiroshi KANEIWA, Takefumi KAJI
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Publication number: 20150027748Abstract: An inverter surge-resistant insulated wire, having at least one baked enamel layer around the outer periphery of a conductor having a rectangular cross-section, at least one extrusion-coated resin layer around the outer side thereof, and an adhesive layer having a thickness of 2 to 20 ?m between the baked enamel layer and the extrusion-coated resin layer, wherein each of the at least one extrusion-coated resin layer on the adhesive layer is formed by the same resin, a cross-sectional shape of the baked enamel layer and the extrusion-coated resin layer in the cross-section of the inverter surge-resistant insulated wire is rectangular, and in the cross-sectional shape formed by the baked enamel layer and the extrusion-coated resin layer surrounding the conductor in a cross-sectional view, at least a pair of two sides of two pairs of two sides opposing at the upper side and the downside or at the right side and the left side with respect to the conductor each meet the conditions that a total thickness of the bakType: ApplicationFiled: October 6, 2014Publication date: January 29, 2015Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Hideo FUKUDA, Daisuke MUTO, Dai FUJIWARA, Keiichi TOMIZAWA, Tsuneo AOI
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Patent number: 8586869Abstract: An inverter surge-resistant insulated wire, having an enamel baked layer, an adhesive layer, and an extrusion-coated resin layer, around the outer periphery of a conductor, wherein the sum of the thickness of the enamel baked layer, the extrusion-coated resin layer, and the adhesive layer is 60 ?m or more, wherein the thickness of the enamel baked layer is 50 ?m or less, and wherein the extrusion-coated resin layer is formed from a polyphenylene sulfide resin composition, which contains a polyphenylene sulfide polymer having a melt viscosity at 300° C. of 100 Pa·s or more, 2 to 8 mass % of a thermoplastic elastomer, and an antioxidant, and which has a tensile modulus of elasticity at 25° C. of 2,500 MPa or more, and a tensile modulus of elasticity at 250° C. of 10 MPa or more.Type: GrantFiled: February 25, 2011Date of Patent: November 19, 2013Assignees: Furukawa Electric Co., Ltd., Denso Corporation, DIC CorporationInventors: Tsuneo Aoi, Dai Fujiwara, Daisuke Muto, Hiromitsu Asai, Shinji Kouda, Fumiaki Abe
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Patent number: 8518535Abstract: A multilayer insulated wire, comprising: a conductor; and at least three extruded insulation layers covering the conductor, which extruded insulation layers comprise: (A) an outermost layer composed of an extruded covering layer of a resin whose elongation rate after heat treatment by immersion in a solder at 150° C. for two seconds is at least 290% and at least equal to elongation rate before the heat treatment; (B) an innermost layer comprising a resin whose elongation rate after heat treatment by immersion in a solder at 150° C. for two seconds is at least 290% and at least equal to elongation rate before the heat treatment; and (C) an insulation layer that is placed between the outermost layer and the innermost layer and that is composed of an extruded covering layer of a crystalline resin with a melting point of at least 280° C. or an amorphous resin with a glass transition temperature of at least 200° C.; and a transformer having the multilayer insulated wire.Type: GrantFiled: March 27, 2008Date of Patent: August 27, 2013Assignee: The Furukawa Electric., Ltd.Inventors: Hideo Fukuda, Makoto Onodera, Dai Fujiwara, Minoru Saito, Tsuneo Aoi, Isamu Kobayashi, Junichi Ishizuka, Noriyoshi Fushimi
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Publication number: 20110226508Abstract: An inverter surge-resistant insulated wire, having an enamel baked layer, an adhesive layer, and an extrusion-coated resin layer, around the outer periphery of a conductor, wherein the sum of the thickness of the enamel baked layer, the extrusion-coated resin layer, and the adhesive layer is 60 ?m or more, wherein the thickness of the enamel baked layer is 50 ?m or less, and wherein the extrusion-coated resin layer is formed from a polyphenylene sulfide resin composition, which contains a polyphenylene sulfide polymer having a melt viscosity at 300° C. of 100 Pa·s or more, 2 to 8 mass % of a thermoplastic elastomer, and an antioxidant, and which has a tensile modulus of elasticity at 25° C. of 2,500 MPa or more, and a tensile modulus of elasticity at 250° C. of 10 MPa or more.Type: ApplicationFiled: February 25, 2011Publication date: September 22, 2011Applicants: FURUKAWA ELECTRIC CO., LTD., DENSO CORPORATION, DIC CORPORATIONInventors: Tsuneo AOI, Dai FUJIWARA, Daisuke MUTO, Hiromitsu ASAI, Shinji KOUDA, Fumiaki ABE
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Publication number: 20080187759Abstract: A multilayer insulated wire, comprising: a conductor; and at least three extruded insulation layers covering the conductor, which extruded insulation layers comprise: (A) an outermost layer composed of an extruded covering layer of a resin whose elongation rate after heat treatment by immersion in a solder at 150° C. for two seconds is at least 290% and at least equal to elongation rate before the heat treatment; (B) an innermost layer comprising a resin whose elongation rate after heat treatment by immersion in a solder at 150° C. for two seconds is at least 290% and at least equal to elongation rate before the heat treatment; and (C) an insulation layer that is placed between the outermost layer and the innermost layer and that is composed of an extruded covering layer of a crystalline resin with a melting point of at least 280° C. or an amorphous resin with a glass transition temperature of at least 200° C.; and a transformer having the multilayer insulated wire.Type: ApplicationFiled: March 27, 2008Publication date: August 7, 2008Inventors: Hideo Fukuda, Makoto Onodera, Dai Fujiwara, Minoru Saito, Tsuneo Aoi, Isamu Kobayashi, Junichi Ishizuka, Noriyoshi Fushimi