Patents by Inventor Daiji KATSURA
Daiji KATSURA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230103611Abstract: A laminate having a substrate and a hygroscopic film formed on the surface of the substrate in which the hygroscopic film contains a polysiloxane having a hydrophilic group-containing hydrocarbon group in which the Hansen solubility parameters ?P and ?H may be 3??P?15 and 3??H?40.Type: ApplicationFiled: January 21, 2021Publication date: April 6, 2023Applicant: Mazda Motor CorporationInventors: Tetsuya MAEDA, Daiji KATSURA
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Patent number: 11535005Abstract: Provided is a functional laminate including a porous intermediate layer having air permeability laminated between a porous surface layer and a resin foamed layer, the porous intermediate layer having an affinity to a foaming resin forming the resin foamed layer.Type: GrantFiled: February 16, 2018Date of Patent: December 27, 2022Assignee: MAZDA MOTOR CORPORATIONInventor: Daiji Katsura
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Publication number: 20220283102Abstract: A structure analysis method includes impregnating a resin material with a radiosensitizer. The resin material contains thermoplastic resin. The radiosensitizer contains a solvent and a radiosensitizing molecule that contains, as a heavy element, an element with an atomic number equal to or greater than that of fluorine. A relative energy difference (RED1) represented by Ra1/R01 is 1.8 or less in a case where R01 is the interaction radius of the thermoplastic resin in a Hansen space and Ra1 is a distance between the Hansen solubility parameters of the thermoplastic resin and the solvent.Type: ApplicationFiled: January 27, 2022Publication date: September 8, 2022Applicant: MAZDA MOTOR CORPORATIONInventors: Mitsuyoshi KAWABE, Daiji KATSURA, Tetsuya MAEDA
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Publication number: 20220100934Abstract: A method of designing an internal structure of a foamed resin sound absorbing material includes: setting a microscopic structure model with a structure equivalent to the internal structure of the foamed resin sound absorbing material; calculating an acoustic characteristic by homogenization for each of a plurality of microscopic structure models, each being the microscopic structure model; identifying a relational expression between a Biot's parameter of the foamed resin sound absorbing material and the microscopic structure model; setting a target acoustic characteristic; identifying a Biot's parameter for achieving the target acoustic characteristic set, by Biot's modeling; and identifying a microscopic structure model corresponding to the Biot's parameter identified.Type: ApplicationFiled: September 21, 2021Publication date: March 31, 2022Applicants: MAZDA MOTOR CORPORATION, KOGAKUIN UNIVERSITYInventors: Daiji KATSURA, Keisuke YAMAKAWA, Takashi YAMAMOTO
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Patent number: 11260620Abstract: Provided is a functional laminate including a porous intermediate layer having air permeability laminated between a porous surface layer and a resin foamed layer, the porous intermediate layer having an average void ratio smaller than that of the porous surface layer.Type: GrantFiled: February 16, 2018Date of Patent: March 1, 2022Assignee: MAZDA MOTOR CORPORATIONInventor: Daiji Katsura
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Patent number: 10943576Abstract: A sound absorbing material includes a fiber group of inorganic fibers, a fiber group of organic fibers, or a fiber group of a fiber blend including the inorganic and organic fibers. In the fiber group, at least junctions between the fibers are coated with a polymeric coating film having a loss factor of 0.1 or more.Type: GrantFiled: March 27, 2017Date of Patent: March 9, 2021Assignee: MAZDA MOTOR CORPORATIONInventor: Daiji Katsura
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Publication number: 20200368996Abstract: Provided is a functional laminate including a porous intermediate layer having air permeability laminated between a porous surface layer and a resin foamed layer, the porous intermediate layer having an average void ratio smaller than that of the porous surface layer.Type: ApplicationFiled: February 16, 2018Publication date: November 26, 2020Applicant: MAZDA MOTOR CORPORATIONInventor: Daiji KATSURA
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Publication number: 20200023610Abstract: Provided is a functional laminate including a porous intermediate layer having air permeability laminated between a porous surface layer and a resin foamed layer, the porous intermediate layer having an affinity to a foaming resin forming the resin foamed layer.Type: ApplicationFiled: February 16, 2018Publication date: January 23, 2020Applicant: MAZDA MOTOR CORPORATIONInventor: Daiji KATSURA
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Patent number: 10525797Abstract: An antifogging system of a vehicle includes a windshield provided between a space inside a vehicle cabin and a space outside the vehicle cabin, an antifogging coating provided on a surface of the windshield facing the vehicle cabin and configured to absorb water adhering to a surface the coating into the coating, an air conditioner configured to vaporize water absorbed in the antifogging coating, a humidity sensor configured to detect a humidity in a temperature boundary layer formed along a surface of the antifogging coating facing the vehicle cabin, and a control unit configured to operate the air conditioner when the humidity is equal to or higher than a predetermined threshold.Type: GrantFiled: July 23, 2018Date of Patent: January 7, 2020Assignee: MAZDA MOTOR CORPORATIONInventors: Tetsuya Maeda, Daiji Katsura
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Publication number: 20190030997Abstract: An antifogging system of a vehicle includes a windshield provided between a space inside a vehicle cabin and a space outside the vehicle cabin, an antifogging coating provided on a surface of the windshield facing the vehicle cabin and configured to absorb water adhering to a surface the coating into the coating, an air conditioner configured to vaporize water absorbed in the antifogging coating, a humidity sensor configured to detect a humidity in a temperature boundary layer formed along a surface of the antifogging coating facing the vehicle cabin, and a control unit configured to operate the air conditioner when the humidity is equal to or higher than a predetermined threshold.Type: ApplicationFiled: July 23, 2018Publication date: January 31, 2019Applicant: MAZDA MOTOR CORPORATIONInventors: Tetsuya Maeda, Daiji Katsura
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Heat-insulating structure of member facing engine combustion chamber, and process for producing same
Patent number: 10161297Abstract: A heat-insulating layer exhibiting high resistance to cracks, peeling, deformation, and gasoline and high heat insulation is obtained on the wall surface of an engine member (19). First, a heat insulator layer including a silicone-based resin and hollow particles containing a Si-based oxide is formed on a wall surface of the engine member (19). Then, Si-based oxide is produced through oxidation of a silicone-based resin in at least part of the surface of the heat insulator layer by heating the surface of the heat insulator layer. Thereafter, a catalytic metal is added to the silicone-based resin in the surface of the heat insulator layer and/or Si-based oxide derived from the hollow particles. Using the catalytic metal as nuclei, electroless plating is performed. In this manner, a heat-insulating layer (21) in which the surface of the heat-insulating film (27) is covered with a plating film (29) is obtained.Type: GrantFiled: July 24, 2013Date of Patent: December 25, 2018Assignee: MAZDA MOTOR CORPORATIONInventors: Satoshi Nanba, Shinji Kadoshima, Daiji Katsura, Nobuo Sakate, Takakazu Yamane, Akihide Takami -
Publication number: 20180277088Abstract: A sound absorbing material includes a fiber group of inorganic fibers, a fiber group of organic fibers, or a fiber group of a fiber blend including the inorganic and organic fibers. In the fiber group, at least junctions between the fibers are coated with a polymeric coating film having a loss factor of 0.1 or more.Type: ApplicationFiled: March 27, 2017Publication date: September 27, 2018Applicant: MAZDA MOTOR CORPORATIONInventor: Daiji KATSURA
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HEAT-INSULATING STRUCTURE OF MEMBER FACING ENGINE COMBUSTION CHAMBER, AND PROCESS FOR PRODUCING SAME
Publication number: 20150204233Abstract: A heat-insulating layer exhibiting high resistance to cracks, peeling, deformation, and gasoline and high heat insulation is obtained on the wall surface of an engine member (19). First, a heat insulator layer including a silicone-based resin and hollow particles containing a Si-based oxide is formed on a wall surface of the engine member (19). Then, Si-based oxide is produced through oxidation of a silicone-based resin in at least part of the surface of the heat insulator layer by heating the surface of the heat insulator layer. Thereafter, a catalytic metal is added to the silicone-based resin in the surface of the heat insulator layer and/or Si-based oxide derived from the hollow particles. Using the catalytic metal as nuclei, electroless plating is performed. In this manner, a heat-insulating layer (21) in which the surface of the heat-insulating film (27) is covered with a plating film (29) is obtained.Type: ApplicationFiled: July 24, 2013Publication date: July 23, 2015Applicant: MAZDA MOTOR CORPORATIONInventors: Satoshi Nanba, Shinji Kadoshima, Daiji Katsura, Nobuo Sakate, Takakazu Yamane, Akihide Takami -
Patent number: 9079375Abstract: A decorative film structure includes: a surface layer constituted by a transparent or translucent resin layer; a metal luster layer constituted by dots provided on a back surface of the surface layer; and an achromatic layer provided on the back surface of the surface layer to fill a gap between the dots. As surface roughness of a front surface of the surface layer, an Ra is 2 ?m or less and either an Rmax is 4 ?m or less or a Sm is 50 ?m or more. A stimulus value Y45° of the metal luster layer is 10000 or more. An area of each dot when viewed from a front side of the surface layer is 10?3-105 ?m2. A dot area percentage per a unit area when viewed from the front side of the surface layer is 20-99%. A lightness L* of the achromatic layer is 0-80.Type: GrantFiled: August 1, 2012Date of Patent: July 14, 2015Assignees: Ishii Hyoko Co., Ltd., Mazda Motor CorporationInventors: Takashi Fujii, Daiji Katsura, Takakazu Yamane, Sakura Nakao, Kenta Okada
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Patent number: 9067387Abstract: A decorative film structure includes: a surface layer constituted by a transparent or translucent resin layer; an achromatic layer constituted by dots provided on a back surface of the surface layer; and a metal luster layer provided on the back surface of the surface layer to fill a gap between the dots. As surface roughness of a front surface of the surface layer, an Ra is 2 ?m or less and either an Rmax is 4 ?m or less or a Sm is 50 ?m or more. A lightness L* of the achromatic layer is 0-80. An area of each dot when viewed from a front side of the surface layer is 10?3-105 ?m2. A dot area percentage per a unit area when viewed from the front side of the surface layer is 1-80%. A stimulus value Y45° of the metal luster layer is 10000 or more.Type: GrantFiled: August 1, 2012Date of Patent: June 30, 2015Assignees: Ishii Hyoki Co., Ltd., Mazda Motor CorporationInventors: Takashi Fujii, Daiji Katsura, Takakazu Yamane, Sakura Nakano, Kenta Okada
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Publication number: 20150030832Abstract: A transparent layered structure having a high abrasion resistance and a high scratch resistance and a method for producing such a transparent layered structure are provided. A transparent layered structure (1) includes: a plate-like transparent resin base (2); and a transparent protective film (3) located on one surface of the base (2). The heat resistance, for example, of the base (2) is set in a predetermined range so that a light-weight transparent layered structure (1) having a predetermined load resistance is achieved. The protective film (3) includes a silicone resin composition including 9 wt % or more of cage silsesquioxane and fine particles (4) constituted by glass fine particles or metal oxide fine particles subjected to a surface treatment with a silane compound under predetermined conditions. Thus, the transparent layered structure (1) obtains a high abrasion resistance and a high scratch resistance.Type: ApplicationFiled: August 5, 2013Publication date: January 29, 2015Applicant: MAZDA MOTOR CORPORATIONInventors: Daiji Katsura, Takakazu Yamane
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Patent number: 8506728Abstract: In a process which is before a treatment process of forming a chemical conversion, TiO2 fine particles as an electron releasing-related substance (electron releasing substance) are attached onto a surface of a vehicle body. Then, a chemical conversion treatment is applied to the vehicle body having the TiO2 fine particles attached thereto. Thereby, an energy band gap of a finally-formed chemical conversion film can be smaller than that of a chemical conversion film formed by using only a chemical conversion treatment agent. Accordingly, the number of electrons (free electrons) which can be supplied onto the surface of a chemical conversion film can be increased during a voltage application in an electrodeposition coating process, and reducing reaction at a cathode can be promoted.Type: GrantFiled: July 19, 2010Date of Patent: August 13, 2013Assignee: Mazda Motor CorporationInventors: Daiji Katsura, Tsutomu Shigenaga
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Publication number: 20130034692Abstract: A decorative film structure includes: a surface layer constituted by a transparent or translucent resin layer; an achromatic layer constituted by dots provided on a back surface of the surface layer; and a metal luster layer provided on the back surface of the surface layer to fill a gap between the dots. As surface roughness of a front surface of the surface layer, an Ra is 2 ?m or less and either an Rmax is 4 ?m or less or a Sm is 50 ?m or more. A lightness L* of the achromatic layer is 0-80. An area of each dot when viewed from a front side of the surface layer is 10?3-105 ?m2. A dot area percentage per a unit area when viewed from the front side of the surface layer is 1-80%. A stimulus value Y45° of the metal luster layer is 10000 or more.Type: ApplicationFiled: August 1, 2012Publication date: February 7, 2013Applicants: MAZDA MOTOR CORPORATION, ISHII HYOKI CO., LTD.Inventors: Takashi FUJII, Daiji KATSURA, Takakazu YAMANE, Sakura NAKAO, Kenta OKADA
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Publication number: 20130034693Abstract: A decorative film structure includes: a surface layer constituted by a transparent or translucent resin layer; a metal luster layer constituted by dots provided on a back surface of the surface layer; and an achromatic layer provided on the back surface of the surface layer to fill a gap between the dots. As surface roughness of a front surface of the surface layer, an Ra is 2 ?m or less and either an Rmax is 4 ?m or less or a Sm is 50 ?m or more. A stimulus value Y45° of the metal luster layer is 10000 or more. An area of each dot when viewed from a front side of the surface layer is 10?3-105 ?m2. A dot area percentage per a unit area when viewed from the front side of the surface layer is 20-99%. A lightness L* of the achromatic layer is 0-80.Type: ApplicationFiled: August 1, 2012Publication date: February 7, 2013Applicants: MAZDA MOTOR CORPORATION, ISHII HYOKI CO., LTD.Inventors: Takashi FUJII, Daiji KATSURA, Takakazu YAMANE, Sakura NAKAO, Kenta OKADA
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Publication number: 20110048584Abstract: In a process which is before a treatment process of forming a chemical conversion, TiO2 fine particles as an electron releasing-related substance (electron releasing substance) are attached onto a surface of a vehicle body. Then, a chemical conversion treatment is applied to the vehicle body having the TiO2 fine particles attached thereto. Thereby, an energy band gap of a finally-formed chemical conversion film can be smaller than that of a chemical conversion film formed by using only a chemical conversion treatment agent. Accordingly, the number of electrons (free electrons) which can be supplied onto the surface of a chemical conversion film can be increased during a voltage application in an electrodeposition coating process, and reducing reaction at a cathode can be promoted.Type: ApplicationFiled: July 19, 2010Publication date: March 3, 2011Applicant: MAZDA MOTOR CORPORATIONInventors: Daiji KATSURA, Tsutomu SHIGENAGA