Patents by Inventor Daisuke Hirakami
Daisuke Hirakami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20180216208Abstract: This invention provides a high-strength PC steel wire having a chemical composition containing, in mass %, C: 0.90 to 1.10%, Si: 0.80 to 1.50%, Mn: 0.30 to 0.70%, P: 0.030% or less, S: 0.030% or less, Al: 0.010 to 0.070%, N: 0.0010 to 0.010%, Cr: 0 to 0.50%, V: 0 to 0.10%, B: 0 to 0.005%, Ni: 0 to 1.0%, Cu: 0 to 0.50%, and the balance: Fe and impurities. A ratio between the Vickers hardness (HvS) at a location (surface layer) that is 0.1D [D: diameter of steel wire] from the surface of the steel wire and the Vickers hardness (HvI) of a region on the inner side relative to the surface layer satisfies the formula [1.10<HvS/HvI?1.15]. The steel micro-structure in the region from the surface of the steel wire to 0.01D (outermost layer region) consists of, in area %, a pearlite structure: less than 80%, and the balance: a ferrite structure and/or a bainitic structure.Type: ApplicationFiled: July 20, 2016Publication date: August 2, 2018Inventors: Makoto OKONOGI, Daisuke HIRAKAMI, Masato YAMADA, Katsuhito OSHIMA, Shuichi TANAKA
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Publication number: 20180216213Abstract: This invention provides a high-strength PC steel wire having a chemical composition containing, in mass %, C: 0.90 to 1.10%, Si: 0.80 to 1.50%, Mn: 0.30 to 0.70%, P: 0.030% or less, S: 0.030% or less, Al: 0.010 to 0.070%, N: 0.0010 to 0.010%, Cr: 0 to 0.50%, V: 0 to 0.10%, B: 0 to 0.005%, Ni: 0 to 1.0%, Cu: 0 to 0.50%, and the balance: Fe and impurities. A ratio between the Vickers hardness (HvS) at a location (surface layer) that is 0.1D [D: diameter of steel wire] from the surface of the steel wire and the Vickers hardness (HvI) of a region on the inner side relative to the surface layer satisfies the formula [1.10<HvS/HvI?1.15]. An average carbon concentration in a region from the surface to a depth of 10 ?m (outermost layer region) of the steel wire is 0.8 times or less a carbon concentration of the steel wire. The steel micro-structure in the region on the inner side relative to the outermost layer region contains, in area %, a pearlite structure: 95% or more.Type: ApplicationFiled: July 20, 2016Publication date: August 2, 2018Inventors: Makoto OKONOGI, Daisuke HIRAKAMI, Masato YAMADA, Katsuhito OSHIMA, Shuichi TANAKA
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Publication number: 20180016658Abstract: A steel wire for a non heat-treated mechanical part includes, as a chemical composition, by mass %, a predetermined amount of C, Si, Mn, Cr, Mo, Ti, Al, B, Nb, and V, and limited P, S, N, and O and a remainder of Fe and impurities; in which a structure includes, by volume %, a bainite of greater than or equal to 75×[C %]+25, and a remainder of one or more of a ferrite and a pearlite when an amount of C is set to [C %] by mass %; when an average aspect ratio of a bainite block in a second surface layer area of the steel wire is set as R1, the R1 is greater than or equal to 1.2; when an average grain size of a bainite block in a third surface layer area of the steel wire is set to PS3 ?m, and an average grain size of a bainite block in a third center portion of the steel wire is set to PC3 ?m, the PS3 satisfies Expression (c), and the PS3 and the PC3 satisfy Expression (d), a standard deviation of a grain size of the bainite block in the structure is less than or equal to 8.Type: ApplicationFiled: January 27, 2016Publication date: January 18, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Makoto OKONOGI, Daisuke HIRAKAMI, Tatsusei TADA
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Publication number: 20170321309Abstract: Provided is a high-carbon steel wire rod with excellent wire drawability, containing predetermined chemical components and the balance: Fe and impurities. In a cross-section perpendicular to a longitudinal direction, an area fraction of pearlite is equal to or more than 95% and equal to or less than 100%, an average block size of the pearlite is 10 ?m to 30 ?m and standard deviation of block size is 20 ?m or less, and when Ceq.=C (%)+Si (%)/24+Mn (%)/6, a tensile strength is equal to or more than 760×Ceq.+255 MPa and equal to or less than 760×Ceq.+325 MPa, reduction of area in a tensile test is ?65×Ceq.+96(%) or more, and standard deviation of the reduction of area is 6% or less.Type: ApplicationFiled: August 3, 2015Publication date: November 9, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Makoto OKONOGI, Daisuke HIRAKAMI
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Publication number: 20170166992Abstract: A steel wire according to an aspect of the present invention includes a predetermined chemical composition, in which a wire diameter R of the steel wire is 1.0 mm to 3.5 mm, a soft portion is formed along an outer circumference of the steel wire, the Vickers hardness of the soft portion is lower than that of a position of the steel wire at a depth of ¼ of the wire diameter R by Hv 30 or higher, the thickness of the soft portion is 5 ?m to 0.1×R mm, the metallographic structure of a center portion of the steel wire contains 95% to 100% of pearlite by area %, the average lamellar spacing of pearlite in a portion from a surface of the steel wire to a depth of 5 ?m is less than that of pearlite at the center of the steel wire, the difference between the average lamellar spacing of pearlite in the portion from the surface of the steel wire to the depth of 5 ?m and the average lamellar spacing of pearlite at the center of the steel wire is 3 nm to 60 nm, and the tensile strength is 1100 MPa or higher.Type: ApplicationFiled: February 6, 2015Publication date: June 15, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Daisuke HIRAKAMI, Makoto OKONOGI
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Publication number: 20170044642Abstract: A filament for a high strength steel cord has a wire diameter R of 0.1 mm to 0.4 mm, and includes, in a chemical composition, by mass %: C: 0.70% to 1.20%; Si: 0.15% to 0.60%; Mn: 0.10% to 1.00%; N: 0.0010% to 0.0050%; Al: more than 0% and 0.0100% or less; and a remainder of Fe and impurities, in which a surface part and a central part are included, a thickness of the surface part is 0.01×R to 0.10×R, the central part includes a pearlite structure in a proportion of 95% to 100% by area %, a C content of the surface part is 40% to 95% of a C content of the central part, and a ratio of a thickness of a lamellar cementite at a center of the thickness of the surface part to a thickness of a lamellar cementite in the central part is 95% or less, whereby high strength and workability can be achieved and cracking or the like caused by a delamination phenomenon can be prevented.Type: ApplicationFiled: April 23, 2015Publication date: February 16, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Daisuke HIRAKAMI, Makoto OKONOGI
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Publication number: 20170037491Abstract: A wire rod for a steel cord has a wire diameter R of 3.5 mm to 8.0 mm, and includes, in a chemical composition, by mass %: C: 0.70% to 1.20%; Si: 0.15% to 0.60%; Mn: 0.10% to 1.00%; N: 0.0010% to 0.0050%; Al: more than 0% and 0.0100% or less; and a remainder of Fe and impurities, in which a surface part and a central part are included, a thickness of the surface part is 50 ?m to 0.20×R, the central part includes a pearlite structure in a proportion of 95% to 100% by area %, a C content of the surface part is 40% to 95% of a C content of the central part, and a ratio of a thickness of a lamellar cementite at a center of the thickness of the surface part to a thickness of a lamellar cementite in the central part is 95% or less, whereby high strength and workability can be achieved even after a finish drawing process and cracking or the like caused by a delamination phenomenon can be prevented.Type: ApplicationFiled: April 23, 2015Publication date: February 9, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Daisuke HIRAKAMI, Makoto OKONOGI
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Publication number: 20170009317Abstract: A filament according to an aspect of the present invention includes a predetermined chemical composition, in which a diameter r of the filament is 0.15 mm to 0.35 mm, a soft portion is formed along an outer circumference of the filament, the Vickers hardness of the soft portion is lower than that of a position of the filament at a depth of ¼ of the diameter r by Hv 50 or higher, the thickness of the soft portion is 1 ?m to 0.1×r mm, the metallographic structure of a center portion of the filament contains 95% to 100% of pearlite by area %, the average lamellar spacing of pearlite in a portion from a surface of the filament to a depth of 1 ?m is less than that of pearlite at the center of the filament, the difference between the average lamellar spacing of pearlite in the portion from the surface of the filament to the depth of 1 ?m and the average lamellar spacing of pearlite at the center of the filament is 2.0 nm or less, and the tensile strength is 3200 MPa or higher.Type: ApplicationFiled: February 6, 2015Publication date: January 12, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Daisuke HIRAKAMI, Makoto OKONOGI
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Publication number: 20160244858Abstract: A wire rod according to the present invention includes a predetermined chemical composition, wherein a metal structure includes 90 area % to 100 area % of bainite, wherein when eight test pieces having a length of 400 mm, which are obtained by dividing a wire rod having a length of 3200 mm into eight components having a same length, are manufactured, an average tensile strength TS of each test pieces satisfies a relation of “[TS]?810×[C]+475” by N/mm2, wherein a difference between a maximum value and a minimum value of the tensile strengths of each test pieces is 50 N/mm2 or less, and wherein an average reduction of area RA of each test pieces satisfies a relation of “[RA]??0.083×[TS]+154” by %.Type: ApplicationFiled: October 8, 2014Publication date: August 25, 2016Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Tatsusei TADA, Yukihiro TAKAHASHI, Yoshitaka NISHIKAWA, Daisuke HIRAKAMI, Toshiyuki MANABE
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Publication number: 20160145712Abstract: A high carbon steel wire rod includes required amounts of chemical components and a remainder including Fe and impurities; in which the area ratio of pearlite in a cross section perpendicular to a longitudinal direction is 95% or more and a remainder includes a non-pearlite structure which includes one or more of a bainite, a degenerate pearlite, a proeutectoid ferrite and a proeutectoid cementite; the average block size of the pearlite is 15 ?m to 35 ?m and the area ratio of the pearlite having a block size of 50 ?m or more is 20% or less; and the area ratio of a region where a lamellar spacing of the pearlite is 150 nm or less is 20% or less in a region within a depth from a surface of the high carbon steel wire rod of 1 mm or less.Type: ApplicationFiled: June 23, 2014Publication date: May 26, 2016Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Makoto OKONOGI, Daisuke HIRAKAMI
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Patent number: 9212405Abstract: The present invention provides a wire rod with a composition at least including: C: 0.95-1.30 mass %; Si: 0.1-1.5 mass %; Mn: 0.1-1.0 mass %; Al: 0-0.1 mass %; Ti: 0-0.1 mass %; P: 0-0.02 mass %; S: 0-0.02 mass %; N: 10-50 ppm; O: 10-40 ppm; and a balance including Fe and inevitable impurities, wherein 97% or more of an area in a cross-section perpendicular to the longitudinal direction of the wire rod is occupied by a pearlite, and 0.5% or less of an area in a central area in the cross-section and 0.5% or less of an area in a first surface layer area in the cross-section are occupied by a pro-eutectoid cementite.Type: GrantFiled: May 21, 2013Date of Patent: December 15, 2015Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Shingo Yamasaki, Toshiyuki Manabe, Daisuke Hirakami, Nariyasu Muroga
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Patent number: 8951365Abstract: A steel which is excellent in delayed fracture resistance containing, by mass %, C: 0.10 to 0.55%, Si: 0.01 to 3%, and Mn: 0.1 to 2%, further containing one or more of Cr: 0.05 to 1.5%, V: 0.05 to 0.2%, Mo: 0.05 to 0.4%, Nb: 0.001 to 0.05%, Cu: 0.01 to 4%, Ni: 0.01 to 4%, and B: 0.0001 to 0.005%, and having a balance of Fe and unavoidable impurities, the structure being a mainly tempered martensite structure, the surface of the steel being formed with (a) a nitrided layer having a certain thickness range and a nitrogen concentration higher than the nitrogen concentration of the steel by 0.02 mass % or more and (b) a low carbon region having a certain depth range from the surface of the steel and having a carbon concentration of 0.9 time or less the carbon concentration of the steel.Type: GrantFiled: March 11, 2011Date of Patent: February 10, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Daisuke Hirakami, Tetsushi Chida, Toshimi Tarui
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Patent number: 8876988Abstract: The present invention provides a steel for nitriding with a composition including, by mass %: C: 0.10% to 0.20%; Si: 0.01% to 0.7%; Mn: 0.2% to 2.0%; Cr: 0.2% to 2.5%; Al: 0.01% to less than 0.19%; V: over 0.2% to 1.0%; Mo: 0% to 0.54%; N: 0.001% to 0.01%; P limited to not more than 0.05%; S limited to not less than 0.2%; and a balance including Fe and inevitable impurities, the composition satisfying 2?[V]/[C]?10, where [V] is an amount of V by mass % and [C] is an amount of C by mass %, in which the steel for nitriding has a microstructure containing bainite of 50% or more in terms of an area percentage.Type: GrantFiled: November 17, 2011Date of Patent: November 4, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Tetsushi Chida, Manabu Kubota, Toshimi Tarui, Daisuke Hirakami, Masayuki Hashimura
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Patent number: 8557060Abstract: The invention provides a steel material with satisfactory hydrogen embrittlement resistance, and particularly it relates to high-strength steel with satisfactory hydrogen embrittlement resistance and a strength of 1200 MPa or greater, as well as a process for production thereof. At least one simple or compound deposit of oxides, carbides or nitrides as hydrogen trap sites which trap hydrogen with a specific trap energy is added to steel, where the mean sizes, number densities, and length-to-thickness ratios (aspect ratio) are in specific ranges. By applying the specific steel components and production process it is possible to obtain high-strength steel with excellent hydrogen embrittlement resistance.Type: GrantFiled: July 15, 2011Date of Patent: October 15, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Shingo Yamasaki, Daisuke Hirakami, Toshimi Tarui, Seiki Nishida
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Publication number: 20130263975Abstract: The present invention provides a wire rod with a composition at least including: C: 0.95-1.30 mass %; Si: 0.1-1.5 mass %; Mn: 0.1-1.0 mass %; Al: 0-0.1 mass %; Ti: 0-0.1 mass %; P: 0-0.02 mass %; S: 0-0.02 mass %; N: 10-50 ppm; O: 10-40 ppm; and a balance including Fe and inevitable impurities, wherein 97% or more of an area in a cross-section perpendicular to the longitudinal direction of the wire rod is occupied by a pearlite, and 0.5% or less of an area in a central area in the cross-section and 0.5% or less of an area in a first surface layer area in the cross-section are occupied by a pro-eutectoid cementite.Type: ApplicationFiled: May 21, 2013Publication date: October 10, 2013Inventors: Shingo YAMASAKI, Toshiyuki MANABE, Daisuke HIRAKAMI, Nariyasu MUROGA
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Patent number: 8470099Abstract: The present invention provides a wire rod with a composition at least including: C: 0.95-1.30 mass %; Si: 0.1-1.5 mass %; Mn: 0.1-1.0 mass %; Al: 0-0.1 mass %; Ti: 0-0.1 mass %; P: 0-0.02 mass %; S: 0-0.02 mass %; N: 10-50 ppm; O: 10-40 ppm; and a balance including Fe and inevitable impurities, wherein 97% or more of an area in a cross-section perpendicular to the longitudinal direction of the wire rod is occupied by a pearlite, and 0.5% or less of an area in a central area in the cross-section and 0.5% or less of an area in a first surface layer area in the cross-section are occupied by a pro-eutectoid cementite.Type: GrantFiled: October 19, 2010Date of Patent: June 25, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Shingo Yamasaki, Toshiyuki Manabe, Daisuke Hirakami, Nariyasu Muroga
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Publication number: 20130087250Abstract: The present invention provides a steel for nitriding with a composition including, by mass %: C: 0.10% to 0.20%; Si: 0.01% to 0.7%; Mn: 0.2% to 2.0%; Cr: 0.2% to 2.5%; Al: 0.01% to less than 0.19%; V: over 0.2% to 1.0%; Mo: 0% to 0.54%; N: 0.001% to 0.01%; P limited to not more than 0.05%; S limited to not less than 0.2%; and a balance including Fe and inevitable impurities, the composition satisfying 2?[V]/[C]?10, where [V] is an amount of V by mass % and [C] is an amount of C by mass %, in which the steel for nitriding has a microstructure containing bainite of 50% or more in terms of an area percentage.Type: ApplicationFiled: November 17, 2011Publication date: April 11, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Tetsushi Chida, Manabu Kubota, Toshimi Tarui, Daisuke Hirakami, Masayuki Hashimura
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Publication number: 20120298262Abstract: A steel which is excellent in delayed fracture resistance containing, by mass %, C: 0.10 to 0.55%, Si: 0.01 to 3%, and Mn: 0.1 to 2%, further containing one or more of Cr: 0.05 to 1.5%, V: 0.05 to 0.2%, Mo: 0.05 to 0.4%, Nb: 0.001 to 0.05%, Cu: 0.01 to 4%, Ni: 0.01 to 4%, and B: 0.0001 to 0.005%, and having a balance of Fe and unavoidable impurities, the structure being a mainly tempered martensite structure, the surface of the steel being formed with (a) a nitrided layer having a certain thickness range and a nitrogen concentration higher than the nitrogen concentration of the steel by 0.02 mass % or more and (b) a low carbon region having a certain depth range from the surface of the steel and having a carbon concentration of 0.9 time or less the carbon concentration of the steel.Type: ApplicationFiled: March 11, 2011Publication date: November 29, 2012Applicant: NIPPON STEEL CORPORATIONInventors: Daisuke Hirakami, Tetsushi Chida, Toshimi Tarui
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Publication number: 20120247618Abstract: A high strength steel material which is excellent in delayed fracture resistance containing, by mass %, C: 0.10 to 0.55%, Si: 0.01 to 3%, and Mn: 0.1 to 2%, further containing one or both of V: 1.5% or less and Mo: 3.0% or less, the contents of V and Mo satisfying V+1/2Mo>0.4%, further containing one or more of Cr: 0.05 to 1.5%, Nb: 0.001 to 0.05%, Cu: 0.01 to 4%, Ni: 0.01 to 4%, and B: 0.0001 to 0.005%, and having a balance of Fe and unavoidable impurities, the structure being a mainly tempered martensite structure, the surface of the steel material being formed with (a) a nitrided layer having a thickness from the surface of the steel material of 200 ?m or more and a nitrogen concentration of 12.0 mass % or less and higher than the nitrogen concentration of the steel material by 0.02 mass % or more and (b) a low carbon region having a depth from the surface of the steel material of 100 ?m or more to 1000 ?m or less and having a carbon concentration of 0.05 mass % or more and 0.Type: ApplicationFiled: March 11, 2011Publication date: October 4, 2012Inventors: Daisuke Hirakami, Tetsushi Chida, Toshimi Tarui
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Publication number: 20120080122Abstract: The present invention lowers the strength before nitriding to improve the machinability, while deepens the effective hardened case of the nitrided case for improving the fatigue strength. It provides steel for nitriding use containing, by mass %, C: 0.05 to 0.30%, Si: 0.003 to 0.50%, Mn: 0.4 to 3.0%, Cr: 0.2 to 0.9%, Al: 0.19 to 0.70%, V: 0.05 to 1.0%, and Mo: 0.05 to 0.50%, having contents of Al and Cr satisfying 0.5%?1.9Al+Cr?1.8%, and having a balance of Fe and unavoidable impurities.Type: ApplicationFiled: June 14, 2010Publication date: April 5, 2012Inventors: Tetsushi Chida, Toshimi Tarui, Daisuke Hirakami