Patents by Inventor Daisuke Motoya
Daisuke Motoya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11066719Abstract: A duplex stainless steel with good low-temperature toughness is provided. The duplex stainless steel has a chemical composition of, in mass %: up to 0.03% C; 0.1 to 0.8% Si; up to 2.3% Mn; up to 0.040% P; up to 0.010% S; up to 0.040% sol. Al; 3 to 7% Ni; 20 to 28% Cr; 0.5 to 2.0% Mo; more than 2.0% and not more than 4.0% Cu; 0.02 to 0.5% Co; 0.1 to 0.35% N; up to 0.010% O; and other elements, the steel having a microstructure including an austenite phase and a ferrite phase, the ferrite phase having an area percentage of 30 to 60%, the steel satisfying the following Formula, (1); 0.70×NiL?NiH??(1), where NiH and NiL are obtained by using an electron-beam microanalyzer to measure Ni content and, in a distribution of Ni content, determining two maximum frequencies, and treating the one with a higher Ni content as NiH and treating the one with a lower Ni content as NiL.Type: GrantFiled: May 24, 2017Date of Patent: July 20, 2021Assignee: Nippon Steel CorporationInventors: Daisuke Motoya, Masayuki Sagara, Hidenori Shitamoto
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Publication number: 20190292619Abstract: A duplex stainless steel with good low-temperature toughness is provided. The duplex stainless steel has a chemical composition of, in mass %; up to 0.03% C; 0.1 to 0.8% Si; up to 2.3% Mn; up to 0.040% P; up to 0.010% S; up to 0.040% sol. Al; 3 to 7% Ni; 20 to 28% Cr; 0.5 to 2.0% Mo; more than 2.0% and not more than 4.0% Cu; 0.02 to 0.5% Co; 0.1 to 0.35% N; up to 0.010% O; and other elements, the steel having a microstructure including an austenite phase and a ferrite phase, the ferrite phase having an area percentage of 30 to 60%, the steel satisfying the following Formula, (1); 0.70×NiL?NiH??(1), where NiH and NiL are obtained by using an electron-beam microanalyzer to measure Ni content and, in a distribution of Ni content, determining two maximum frequencies, and treating the one with a higher Ni content as NiH and treating the one with a lower Ni content as NiL.Type: ApplicationFiled: May 24, 2017Publication date: September 26, 2019Inventors: Daisuke Motoya, Masayuki Sagara, Hidenori Shitamoto
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Publication number: 20180237879Abstract: A stainless steel pipe has a composition of, in mass %: C: up to 0.02%; Si: 0.05 to 1.00%; Mn: 0.1 to 1.0%; P: up to 0.030%; S: up to 0.002%; Ni: 5.5 to 8%; Cr: 10 to 14%; Mo: 2 to 4%; V: 0.01 to 0.10%; Ti: 0.05 to 0.3%; Nb: up to 0.1%; Al: 0.001 to 0.1%; N: up to 0.05%; Cu: up to 0.5%; Ca: 0 to 0.008%; Mg: 0 to 0.05%; B: 0 to 0.005%; and balance Fe and impurities. The pipe having a microstructure including martensite and, by volume fraction, 12 to 18% retained austenite. The martensite has prior austenite grains of a crystal grain size number lower than 8.0 in accordance with ASTM E112. The stainless steel pipe has a yield strength of 550 to 700 MPa.Type: ApplicationFiled: June 1, 2016Publication date: August 23, 2018Inventors: Daisuke MOTOYA, Taro OE
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Patent number: 9771628Abstract: Provided is a duplex stainless steel having a high strength and a high toughness. A stainless steel according to the present invention includes: a chemical composition containing, in mass percent, C: at most 0.030%, Si: 0.20 to 1.00%, Mn: at most 8.00%, P: at most 0.040%, S: at most 0.0100%, Cu: more than 2.00% and at most 4.00%, Ni: 4.00 to 8.00%, Cr: 20.0 to 30.0%, Mo: at least 0.50% and less than 2.00%, N: 0.100 to 0.350%, and sol. Al: at most 0.040%, the balance being Fe and impurities; and a structure, wherein a rate of ferrite in the structure is 30 to 70%, and a hardness of the ferrite in the structure is at least 300 Hv10gf.Type: GrantFiled: February 10, 2012Date of Patent: September 26, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Daisuke Motoya, Masahiko Hamada, Hisashi Amaya, Hiroyuki Nagayama, Kenta Yamada
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Patent number: 9579870Abstract: A welded joint of duplex stainless steel, which can suppress precipitation ? phase under high heat input welding, is excellent in SCC resistance under high-temperature chloride environments. A weld metal of the welded joint contains, in mass percent, C: at most 0.030%, Si: 0.20 to 1.00%, Mn: at most 8.00%, P: at most 0.040%, S: at most 0.0100%, Cu: at most 2.00%, Ni: 7.00 to 12.00%, Cr: 20.0 to 30.0%, Mo: 1 to 4%, N: 0.100 to 0.350%, sol. Al: at most 0.040%, and O: at most 0.035%, the balance being Fe and impurities. The weld metal satisfies Expressions (1) and (3): 2.2Cr+7Mo+3Cu>66??(1) Cr+11Mo+10Ni?12(Cu+30N)<100??(3) where a content (mass percent) of each element in one of the base metal and weld metal is used for each element in Expressions (1) and (3).Type: GrantFiled: February 10, 2012Date of Patent: February 28, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroyuki Nagayama, Kenta Yamada, Masahiko Hamada, Daisuke Motoya, Hisashi Amaya
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Patent number: 9555496Abstract: A process for producing a welded joint, which includes a weld metal having high strength and high toughness, and containing fewer blowholes, includes the steps of: preparing a base material containing, by mass %, not less than 10.5% of Cr; and subjecting the base material to GMA welding using a shielding gas containing 1 to 2 volume % or 35 to 50 volume % of CO2 gas, and the balance being inert gas, thereby forming a weld metal includes, by mass %, C: not more than 0.080%, Si: 0.20 to 1.00%, Mn: not more than 8.00%, P: not more than 0.040%, S: not more than 0.0100%, Cu: not more than 2.0%, Cr: 20.0 to 30.0%, Ni: 7.00 to 12.00%, N: 0.100 to 0.350%, O: 0.02 to 0.11%, sol. Al: not more than 0.040%, at least one of Mo: 1.00 to 4.00% and W: 1.00 to 4.00%, and the balance being Fe and impurities.Type: GrantFiled: March 27, 2013Date of Patent: January 31, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kenta Yamada, Masahiko Hamada, Daisuke Motoya, Shinjiro Nakatsuka, Hisashi Amaya, Hideki Takabe
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Publication number: 20150056005Abstract: Provided is a process for producing a welded joint which includes a weld metal having high strength and high toughness, and containing fewer blowholes. The process for producing a welded joint according to the present embodiment includes the steps of: preparing a base material containing, by mass %, not less than 10.5% of Cr; and subjecting the base material to GMA welding using a shielding gas containing 1 to 2 volume % or 35 to 50 volume % of CO2 gas, and the balance being inert gas, thereby forming a weld metal includes, by mass %, C: not more than 0.080%, Si: 0.20 to 1.00%, Mn: not more than 8.00%, P: not more than 0.040%, S: not more than 0.0100%, Cu: not more than 2.0%, Cr: 20.0 to 30.0%, Ni: 7.00 to 12.00%, N: 0.100 to 0.350%, O: 0.02 to 0.11%, sol. Al: not more, than 0.040%, at least one of Mo: 1.00 to 4.00% and W: 1.00 to 4.00%, and the balance being Fe and impurities.Type: ApplicationFiled: March 27, 2013Publication date: February 26, 2015Applicant: Nippon Steel & Sumitomo Metal CorporationInventors: Kenta Yamada, Masahiko Hamada, Daisuke Motoya, Shinjiro Nakatsuka, Hisashi Amaya, Hideki Takabe
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Publication number: 20130316193Abstract: A welded joint of duplex stainless steel, which can suppress precipitation of ? phase under high heat input welding, is excellent in SCC resistance under high-temperature chloride environments. A weld metal of the welded joint contains, in mass percent, C: at most 0.030%, Si: 0.20 to 1.00%, Mn: at most 8.00%, P: at most 0.040%, S: at most 0.0100%, Cu: at most 2.00%, Ni: 7.00 to 12.00%, Cr: 20.0 to 30.0%, Mo: 1 to 4%, N: 0.100 to 0.350%, sol. Al: at most 0.040%, and O: at most 0.035%, the balance being Fe and impurities. The weld metal satisfies Expressions (1) and (3): 2.2Cr+7Mo+3Cu>66??(1) Cr+11Mo+10Ni?12(Cu+30N)<100??(3) where a content (mass percent) of each element in one of the base metal and weld metal is used for each element in Expressions (1) and (3).Type: ApplicationFiled: February 10, 2012Publication date: November 28, 2013Inventors: Hiroyuki Nagayama, Kenta Yamada, Masahiko Hamada, Daisuke Motoya, Hisashi Amaya
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Publication number: 20130315776Abstract: A duplex stainless steel, which can suppress precipitation of a ? phase under high heat input welding, is excellent in SCC resistance under high-temperature chloride environments and has a high strength. The duplex stainless steel includes a chemical composition containing, in mass percent, C: at most 0.030%, Si: 0.20 to 1.00%, Mn: at most 8.00%, P: at most 0.040%, S: at most 0.0100%, Cu: more than 2.00% and at most 4.00%, Ni: 4.00 to 8.00%, Cr: 20.0 to 28.0%, Mo: 0.50 to 2.00%, N: 0.100 to 0.350%, and sol. Al: at most 0.040%, the balance being Fe and impurities, and satisfying Expression (1) and Expression (2); a structure having a ferrite rate of at least 50%; and a yield strength of at least 550 MPa or more: 2.Type: ApplicationFiled: February 10, 2012Publication date: November 28, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kenta Yamada, Hiroyuki Nagayama, Masahiko Hamada, Daisuke Motoya, Hisashi Amaya
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Publication number: 20130312880Abstract: Provided is a duplex stainless steel having a high strength and a high toughness. A stainless steel according to the present invention includes: a chemical composition containing, in mass percent, C: at most 0.030%, Si: 0.20 to 1.00%, Mn: at most 8.00%, P: at most 0.040%, S: at most 0.0100%, Cu: more than 2.00% and at most 4.00%, Ni: 4.00 to 8.00%, Cr: 20.0 to 30.0%, Mo: at least 0.50% and less than 2.00%, N: 0.100 to 0.350%, and sol. Al: at most 0.040%, the balance being Fe and impurities; and a structure, wherein a rate of ferrite in the structure is 30 to 70%, and a hardness of the ferrite in the structure is at least 300 Hv10gf.Type: ApplicationFiled: February 10, 2012Publication date: November 28, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORORATIONInventors: Daisuke Motoya, Masahiko Hamada, Hisashi Amaya, Hiroyuki Nagayama, Kenta Yamada