Patents by Inventor Dan A. Hays

Dan A. Hays has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7501150
    Abstract: A process for forming curable powder comprises providing an aqueous dispersion of particles of curable resin and optionally particles comprising at least one curing agent; aggregating the particles optionally with the curing agent to form aggregated particles; coalescing the aggregated particles to form fused particles; and removing the fused particles from the aqueous dispersion. By the process, a curable powder is formed. The curable powder may be used in powder coating.
    Type: Grant
    Filed: January 28, 2004
    Date of Patent: March 10, 2009
    Assignee: Xerox Corporation
    Inventors: Guerino G. Sacripante, Hadi K. Mahabadi, Patricia A. Burns, Dan A. Hays, Kip L. Jugle
  • Patent number: 7466942
    Abstract: In accordance with the invention, there is an electrophotographic charging device including a first electrode, a second electrode adjacent the first electrode, a plurality of nanostructures adhering to the first electrode, and voltage supplies electrically connected to the first electrode and the second electrode, wherein the voltage difference between the first electrode and the second electrode creates a high electric field at the nanostructures to cause charge species generation that is deposited on a receptor.
    Type: Grant
    Filed: April 6, 2006
    Date of Patent: December 16, 2008
    Assignee: Xerox Corporation
    Inventors: Michael F. Zona, Joseph A. Swift, Dan A. Hays
  • Patent number: 7430388
    Abstract: Non-contact corona charging of a small radius moving surface to a desired surface voltage with a single corona charging system with a first corona generator applying a first charge through a screen grid having a first bias voltage to initially charge the surface to more than half of the desired voltage, and then a second corona generator applies the remainder of the desired surface charge through a separate screen grid having a second bias voltage. The two corona generators may be spaced pin arrays angled relative to one another and substantially perpendicular to their adjacent moving surface areas. The two screen grids may be electrically planar and angled relative to one another, substantially parallel to their adjacent moving surface areas.
    Type: Grant
    Filed: January 6, 2006
    Date of Patent: September 30, 2008
    Assignee: Xerox Corporation
    Inventors: Michael F. Zona, Dan A. Hays, Kenneth W. Pietrowski
  • Patent number: 7428402
    Abstract: A cleaning blade is used to clean a photoreceptor surface in an electrophotographic marking system. The elastomeric blade contains an amount of carbon nanotubes that improves the mechanical, electrical and thermal properties for cleaning the photoreceptor surface. The nanotubes can be disposed throughout the elastomer in the blade or can be dispersed only at a tip of the blade or only in the bottom section of the blade.
    Type: Grant
    Filed: July 26, 2006
    Date of Patent: September 23, 2008
    Assignee: Xerox Corporation
    Inventors: Dan A. Hays, Bruce E. Thayer
  • Patent number: 7398035
    Abstract: Electrophotographic charging devices and methods for charging a receptor with a solid state charging device are disclosed. In an exemplary embodiment, the solid state charging device can include a dielectric layer, a first electrode disposed adjacent to a first surface of the dielectric layer, and a second electrode having a first surface disposed adjacent to a second surface of the dielectric layer. The solid state charging device can further include a plurality of nanostructures each having an end in electrical contact with a second surface of the second electrode. The exemplary solid state charging devices including the nanostructures can use less voltage than conventional charging devices, produce a reduced amount of oxidizing agents, such as, ozone and NOx, and/or operate at a lower temperature.
    Type: Grant
    Filed: April 6, 2006
    Date of Patent: July 8, 2008
    Assignee: Xerox Corporation
    Inventors: Michael F. Zona, Joseph A. Swift, Dan A. Hays, John S. Facci
  • Patent number: 7397032
    Abstract: Electrophotographic charging devices that can be used to charge or discharge, for example, a receptor in the electrophotographic process are provided. According to various embodiments, the exemplary charging devices can include a coronode disposed opposing and spaced apart from a receptor, and a plurality of nanostructures, wherein each of the plurality of nanostructures has an end, edge, or side in electrical contact with the coronode. The exemplary charging devices including the nanostructures can use less power, i.e. voltage and/or current than conventional charging devices and produce a reduced amount of oxidizing agents, such as, ozone and NOx. The nanostructures can serve to increase the intensity of the local electric fields for more efficient charge generation at reduced voltages.
    Type: Grant
    Filed: April 6, 2006
    Date of Patent: July 8, 2008
    Assignee: Xeorox Corporation
    Inventors: Michael F. Zona, Joseph A. Swift, Dan A. Hays
  • Publication number: 20080026309
    Abstract: An imaging belt comprises a substrate layer, an outer image layer and an inner anti-curl backing layer. The inner anti-curl backing layer, in turn, includes one or more carbon nanotubes disposed therein, together with an exposed backing layer surface. An image forming device includes the imaging belt. The image forming device is arranged to conductively couple the backing layer surface to an included ground source by means of one or more included conducting backer bars, one or more included grounding brushes, or any combination of included conducting backer bars and grounding brushes.
    Type: Application
    Filed: July 31, 2006
    Publication date: January 31, 2008
    Inventors: Dan A. Hays, Edward F. Grabowski, Samir Kumar
  • Publication number: 20080025775
    Abstract: A cleaning blade is used to clean a photoreceptor surface in an electrophotographic marking system. The elastomeric blade contains an amount of carbon nanotubes that improves the mechanical, electrical and thermal properties for cleaning the photoreceptor surface. The nanotubes can be disposed throughout the elastomer in the blade or can be dispersed only at a tip of the blade or only in the bottom section of the blade.
    Type: Application
    Filed: July 26, 2006
    Publication date: January 31, 2008
    Inventors: Dan A. Hays, Bruce E. Thayer
  • Publication number: 20070235647
    Abstract: Electrophotographic charging devices that can be used to charge or discharge, for example, a receptor in the electrophotographic process are provided. According to various embodiments, the exemplary charging devices can include a coronode disposed opposing and spaced apart from a receptor, and a plurality of nanostructures, wherein each of the plurality of nanostructures has an end, edge, or side in electrical contact with the coronode. The exemplary charging devices including the nanostructures can use less power, i.e. voltage and/or current than conventional charging devices and produce a reduced amount of oxidizing agents, such as, ozone and NOx. The nanostructures can serve to increase the intensity of the local electric fields for more efficient charge generation at reduced voltages.
    Type: Application
    Filed: April 6, 2006
    Publication date: October 11, 2007
    Inventors: Michael Zona, Joseph Swift, Dan Hays
  • Publication number: 20070237546
    Abstract: In accordance with the invention, there is an electrophotographic charging device comprising a first electrode, a second electrode adjacent the first electrode, a plurality of nanostructures adhering to the first electrode, and voltage supplies electrically connected to the first electrode and the second electrode, wherein the voltage difference between the first electrode and the second electrode creates a high electric field at the nanostructures to cause charge species generation that is deposited on a receptor.
    Type: Application
    Filed: April 6, 2006
    Publication date: October 11, 2007
    Inventors: Michael Zona, Joseph Swift, Dan Hays
  • Publication number: 20070237547
    Abstract: According to various embodiments, the present teachings include electrophotographic charging devices and methods for charging a receptor with a solid state charging device. In an exemplary embodiment, the solid state charging device can include a dielectric layer, a first electrode disposed adjacent to a first surface of the dielectric layer, and a second electrode, wherein the second electrode has a first surface disposed adjacent to a second surface of the dielectric layer. The solid state charging device can further include a plurality of nanostructures, wherein each of the plurality of nanostructures has an end in electrical contact with a second surface of the second electrode. The exemplary solid state charging devices including the nanostructures can use less voltage than conventional charging devices, produce a reduced amount of oxidizing agents, such as, ozone and NOx, and/or operate at a lower temperature.
    Type: Application
    Filed: April 6, 2006
    Publication date: October 11, 2007
    Inventors: Michael Zona, Joseph Swift, Dan Hays, John Facci
  • Publication number: 20070160389
    Abstract: Non-contact corona charging of a small radius moving surface to a desired surface voltage with a single corona charging system with a first corona generator applying a first charge through a screen grid having a first bias voltage to initially charge the surface to more than half of the desired voltage, and then a second corona generator applies the remainder of the desired surface charge through a separate screen grid having a second bias voltage. The two corona generators may be spaced pin arrays angled relative to one another and substantially perpendicular to their adjacent moving surface areas. The two screen grids may be electrically planar and angled relative to one another, substantially parallel to their adjacent moving surface areas.
    Type: Application
    Filed: January 6, 2006
    Publication date: July 12, 2007
    Inventors: Michael Zona, Dan Hays, Kenneth Pietrowski
  • Patent number: 7228091
    Abstract: In accordance with the invention, there is an electrophotographic charging device comprising a first electrode, a second electrode adjacent the first electrode, a plurality of nanotubes adhering to at least one of the first electrode and the second electrode, and a voltage supply electrically connected to the first electrode and the second electrode, wherein the first electrode and the second electrode impart charge to a portion of a gaseous material that is deposited on a receptor.
    Type: Grant
    Filed: June 10, 2005
    Date of Patent: June 5, 2007
    Assignee: Xerox Corporation
    Inventors: Dan A. Hays, Steven B. Bolte, Michael F. Zona, Joel A. Kubby
  • Publication number: 20070122208
    Abstract: A development system for an electrophotographic machine in which uncharged toner is stored in a housing having an opening. A rotatable dispensing roll is mounted in the housing opening. An overhung metering blade mounted at the housing opening meters a layer of uncharged toner onto the dispensing roll. An ion or electron charging device places a charge on the toner layer residing on the dispensing roll prior to the transportation thereof by the dispensing roll to a captive magnetic brush. The magnetic brush transports the two component developer on the magnetic brush to a development zone for either direct development of a latent image on a moving imaging surface or to coat donor rolls for AC/DC generated toner cloud development of a latent image.
    Type: Application
    Filed: November 30, 2005
    Publication date: May 31, 2007
    Inventor: Dan Hays
  • Patent number: 7217444
    Abstract: A system for electrostatic powder coating irregular shaped, three-dimensional articles with 10 ?m average diameter powder particles. A supply of powder particles are triboelectrically charged and transported onto one or more donor rolls without the need from fluidization of the powder particles. The charged powder particles on the one or more donor rolls are metered to provide a uniform layer thereon. A combination of AC electric fields and/or air jet detach the powder particles from the one or more donor rolls and produce a powder cloud that is directed to the grounded article to be coated. A layer of powder particles coats the outer surface of the article, and the layer is subsequently cured to form a permanent and durable film on the article.
    Type: Grant
    Filed: June 29, 2004
    Date of Patent: May 15, 2007
    Assignee: Xerox Corporation
    Inventors: Dan A. Hays, Jack T. Lestrange
  • Publication number: 20070072108
    Abstract: A carrier includes at least one magnetic material and a conductive material. The conductive material is at least one carbon nanotube. A developer includes a toner and the carrier.
    Type: Application
    Filed: September 29, 2005
    Publication date: March 29, 2007
    Applicant: XEROX CORPORATION
    Inventors: Samir Kumar, Dan Hays
  • Publication number: 20060292360
    Abstract: A coating member includes a substrate and a coating layer over the substrate where the coating layer includes carbon nanotubes dispersed in a polymeric binder. The member, which is suitable for use in an electrostatographic printing process, can be in the form of a fuser member, a fixing member, a pressure roller, or a release agent donor member.
    Type: Application
    Filed: June 28, 2005
    Publication date: December 28, 2006
    Applicant: XEROX CORPORATION
    Inventors: Dan Hays, David Gervasi
  • Publication number: 20060280524
    Abstract: In accordance with the invention, there is an electrophotographic charging device comprising a first electrode, a second electrode adjacent the first electrode, a plurality of nanotubes adhering to at least one of the first electrode and the second electrode, and a voltage supply electrically connected to the first electrode and the second electrode, wherein the first electrode and the second electrode impart charge to a portion of a gaseous material that is deposited on a receptor.
    Type: Application
    Filed: June 10, 2005
    Publication date: December 14, 2006
    Inventors: Dan Hays, Steven Bolte, Michael Zona, Joel Kubby
  • Patent number: 7149460
    Abstract: Electron charging of particles, as may be associated with electrographic and/or xerographic image forming devices, powder coat finishing devices and/or guns, or the like, is performed by subjecting a stream of particles to electron bombardment from at least one electrode overcoated with nanotubes, such as carbon nanotubes. An alternating electric field may be employed to reduce the possibility of charged particles being deposited on opposing electrodes in an electron charging zone defined by the electrodes. Particles of varying sizes, and of irregular shapes, may be uniformly charged while required input voltages to the system are reduced based on efficiencies gained through nanotube technology.
    Type: Grant
    Filed: March 16, 2005
    Date of Patent: December 12, 2006
    Assignee: Xerox Corporation
    Inventor: Dan A. Hays
  • Publication number: 20060210316
    Abstract: Electron charging of particles, as may be associated with electrographic and/or xerographic image forming devices, powder coat finishing devices and/or guns, or the like, is performed by subjecting a stream of particles to electron bombardment from at least one electrode overcoated with nanotubes, such as carbon nanotubes. An alternating electric field may be employed to reduce the possibility of charged particles being deposited on opposing electrodes in an electron charging zone defined by the electrodes. Particles of varying sizes, and of irregular shapes, may be uniformly charged while required input voltages to the system are reduced based on efficiencies gained through nanotube technology.
    Type: Application
    Filed: March 16, 2005
    Publication date: September 21, 2006
    Applicant: Xerox Corporation
    Inventor: Dan Hays