Abstract: Systems and methods for transitioning a material handling vehicle between a manual mode and a remote mode is provided. The method includes automatically transitioning the material handling vehicle from the remote mode to the manual mode in response to a determination, by a floor mat sensor, that an operator is positioned within an operator compartment of the material handling vehicle. The vehicle is prevented from entering the remote mode while the floor mat sensor indicates that the operator is positioned within the operator compartment. A mode selection switch, positioned on the material handling vehicle, is actuated from a first position to a second position and back to the first position, permitting the vehicle to enter the remote mode after the floor mat sensor ceases to indicate that the operator is positioned within the operator compartment.

Abstract: Systems and methods for a magnetic braking system for controlling the descent of a payload against gravity are disclosed herein. The magnetic braking system may allow for a user to descend along a descending structure, such as a rope, hands-free. A plurality of conductive bands, comprising a non-ferromagnetic material, may be affixed to an exterior of the descending structure. The payload may be connected to the descending structure via a lanyard having a collar that circumferentially attaches to the descending structure. The collar may comprise magnetic assemblies arranged as a linear Halbach array. As the collar translates past the conductors, eddy currents may be generated within the conductive bands, resulting in a repelling magnetic field that may provide a braking force that acts upon the collar, thereby slowing the descent of the payload.

Abstract: System and method of laser processing a section of web, or “strip” in a “step and repeat” manner while doing so with a continuously moving web during laser processing. The combination of continuous laser processing with a step and repeat manner of cutting parts from the strip, increases throughput for parts. The method includes retracting and indexing a web between passes of continuous laser processing of the web of material and alternating laser processing between two webs in a dual web system further increases throughput results from laser processing.

Abstract: A multi-beam laser processing system comprising a plurality of laser beams and a plurality of pairs of selectively rotatable mirrors for laser beam steering where each laser beam is independently steered by one pair of selectively rotatable mirrors. The plurality of pairs of mirrors are positioned adjacent to one another within a single main body. The main body is positioned directly opposing the beams, the mirrors directing each laser beam simultaneously to a selected location on a substrate. The main body comprises a plurality of vents; a plurality of passages; a plurality of openings; and a plurality of galvos nested densely within the main body. The galvos direct multiple laser beams to a substrate wherein the fields of view overlap and the laser beam focal point remains small and precise.

Abstract: A back pad assembly for a material handling vehicle is provided that includes a back pad, a framework, and a mounting frame. The back pad includes a center portion, a first side portion, and a second side portion. The first side portion defines a first curved profile, and the second side portion defines a second curved profile. The first curved profile and the second curved profile are arranged on laterally-opposing sides of the center portion. The framework includes a first mounting bar and a second mounting bar. The framework is coupled to the back pad. The first and second mounting bars are adjustably supported by the mounting frame to enable the back pad to be selectively mounted at varying heights along the mounting frame.

Abstract: A laser beam trimming and redirecting device having an aperture therein, the aperture defined by a inner beveled surface for focusing the laser beam directed therethrough and the aperture having an outer beveled surface, or beveled edge, for trimming the laser beam and reflecting the excess energy back towards a source at an angle other than 180 degrees. A reflection capture device positionable upstream of the trimming and redirecting device is configured to absorb the reflected energy instead of the laser beam source or delivery components. The capture device is a liquid cooled device so as dissipate the heat energy absorbed preventing degradation of the device.

Abstract: An assembly and method of reducing discoloration of a foam material resulting from laser processing the material comprising an assembly configured for positioning below the material being processed and for directing air into open cells of the open-cell foam material to pressurize the material during laser processing. The assembly comprises an air delivery mechanism comprising one or more apertures for an air chamber positioned directly below the material travel path. Aligning the one or more apertures with the axis of the laser beam and its focal point when the material is positioned above the one or more apertures and pressurizing or filling of the open cells with air in the direct vicinity of the target area reduces processing related discoloration of the material. The cells are laser processed concurrently with pressurization thereby substantially reducing settling of debris and smoke on the material and reducing discoloration.

Abstract: A method for forming an article where a friable material is supported by or enclosed by a non-friable material. The article comprises one or more layers of non-friable fibers surrounding the friable material fibers wherein at least some of the non-friable fibers are oriented in a Z plane and at least some of the non-friable fibers are oriented in an XY plane. The fibers are oriented in the Z plane via a felting process such as needle punching through the assembly of the article. The resulting article is a non-woven article even where one or more layer for the article was provided as woven or non-woven layer of fibers.

Abstract: A laser processing system includes a metal platform having a metal surface wherein at least a portion of the platform surface is substantially planar with a substantially smooth topography. A laser source is configured to generate a laser beam having a focal point that is directed toward a substantially planar portion of the platform surface. A motion mechanism is configured to move at least one of the metal platform and the focal point along at least one axis. A restraining mechanism restrains a film against the platform surface such that an adjoining surface of the restrained film remains in intimate contact with the surface. A controller is configured to operate the laser source, the motion mechanism or both to cut the restrained film in a predetermined pattern with a generated laser beam such that the cut does not extend through the adjoining surface of the restrained film.

Abstract: A system and method of cooling and purging a laser processing system comprising at least one galvo system for directing at least one laser beam to a work piece and a protection window mounting plate comprising at least one protection window secured in a corresponding cavity of the mounting plate where the plate is configured with at least one air flow passageway in the mounting plate for each protection window such that an airflow used to cool each galvo systems is directed through the mounting plate vis the passageway and further directed past the window cavity to purge the cavity, where the purging air flow is then vented or exhausted from the laser system.

Abstract: A laser cutting machine includes at least one galvo having a galvo field of view in which the galvo can cut a material moving with a speed past the galvo. A display in the machine provides an image of at least one pattern to be cut from a material, the pattern comprising of a plurality of objects with each object having a position on the material and each object comprising at least one cut. An optimizer in the machine receives the position on the material of each object of the pattern and assigns a start locations for each cut of each object and a trigger distance for each object to maximize the speed at which the material moves past the galvo while ensuring that each object is cut by the galvo at the object's respective position on the material.

Abstract: A method of forming one or more perforations, holes, or capillaries in a hydrogel material, hydrocolloid material, hydrogel adhesive or silicone adhesive comprising directing a focal point of a laser beam to a surface of the material or adhesive at one or more locations to form one or more perforations, holes, or capillaries having a selected diameter. The perforated hydrogel material or adhesive can be used in wound care dressings, wearable sensors, or devices intended to contact living tissue. The perforated material or adhesive may also be provided in contact with an exudate holding mechanism such as an open cell foam material to further increase the exudate absorbance of the hydrogel or hydrocolloid wound care dressing.

Abstract: An assembly and method of reducing discoloration of a foam material resulting from laser processing the material comprising an assembly configured for positioning below the material being processed and for directing air into open cells of the open-cell foam material to pressurize the material during laser processing. The assembly comprises an air delivery mechanism comprising one or more apertures for an air chamber positioned directly below the material travel path. Aligning the one or more apertures with the axis of the laser beam and its focal point when the material is positioned above the one or more apertures and pressurizing or filling of the open cells with air in the direct vicinity of the target area reduces processing related discoloration of the material. The cells are laser processed concurrently with pressurization thereby substantially reducing settling of debris and smoke on the material and reducing discoloration.

Abstract: An assembly and method of reducing discoloration of a foam material resulting from laser processing the material comprising an assembly configured for positioning below the material being processed and for directing air into open cells of the open-cell foam material to pressurize the material during laser processing. The assembly comprises an air delivery mechanism comprising one or more apertures for an air chamber positioned directly below the material travel path. Aligning the one or more apertures with the axis of the laser beam and its focal point when the material is positioned above the one or more apertures and pressurizing or filling of the open cells with air in the direct vicinity of the target area reduces processing related discoloration of the material. The cells are laser processed concurrently with pressurization thereby substantially reducing settling of debris and smoke on the material and reducing discoloration.

Abstract: A laser beam trimming and redirecting device having an aperture therein, the aperture defined by a inner beveled surface for focusing the laser beam directed therethrough and the aperture having an outer beveled surface, or beveled edge, for trimming the laser beam and reflecting the excess energy back towards a source at an angle other than 180 degrees. A reflection capture device positionable upstream of the trimming and redirecting device is configured to absorb the reflected energy instead of the laser beam source or delivery components. The capture device is a liquid cooled device so as dissipate the heat energy absorbed preventing degradation of the device.

Abstract: The present invention includes methods for treating laser-processed materials having an odor generated during the laser processing. The present method includes treating the laser-processed materials with heat to dissipate the odor from the material. The laser processed material may be secured to avoid curling during the heating process. The method can also include a cooling step after heating of the laser-processed material. Multiple cycles of heating and cooling may also be performed to substantially reduce or eliminate the odor from the laser-processed material. The invention also includes articles made according to the method and apparatus for producing laser processed materials having substantially reduced odor.

Abstract: An assembly and method of producing one or a plurality of reservoirs or wells having a bulge when viewed in cross-section, in a foam material, with a laser processing system. The assembly comprises a housing configured to receive a galvo therein, and wherein the first housing has exterior surface topography comprising a plurality of apertures; a compression mechanism comprising an exterior surface topography having a plurality of surface protrusions thereon for compressing the material passing over at least one of the plurality of surface protrusions; and wherein the housing and the compression mechanism are spaced apart providing a gap there between for receiving a web of the material therein. Laser processing comprises compressing the material around a target area on a first surface of the material and concurrently directing a focal point of a laser beam to the target area to produce the reservoirs.

Abstract: An assembly and method of reducing discoloration of a foam material resulting from laser processing the material comprising an assembly configured for positioning below the material being processed and for directing air into open cells of the open-cell foam material to pressurize the material during laser processing. The assembly comprises an air delivery mechanism comprising one or more apertures for an air chamber positioned directly below the material travel path. Aligning the one or more apertures with the axis of the laser beam and its focal point when the material is positioned above the one or more apertures and pressurizing or filling of the open cells with air in the direct vicinity of the target area reduces processing related discoloration of the material. The cells are laser processed concurrently with pressurization thereby substantially reducing settling of debris and smoke on the material and reducing discoloration.

Abstract: A system and method of cooling and purging a laser processing system comprising at least one galvo system for directing at least one laser beam to a work piece and a protection window mounting plate comprising at least one protection window secured in a corresponding cavity of the mounting plate where the plate is configured with at least one air flow passageway in the mounting plate for each protection window such that an airflow used to cool each galvo systems is directed through the mounting plate vis the passageway and further directed past the window cavity to purge the cavity, where the purging air flow is then vented or exhausted from the laser system.

Abstract: A laser beam is applied to optics to focus the laser beam into a focal point substantially on a piece of working material. An expected shift in a focal plane due to heating of the optics by the laser beam is determined. At least one feature of the optics is altered based on the expected shift so as to maintain the focal point substantially on the piece of working material.