Patents by Inventor Daniel H. Kling

Daniel H. Kling has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11319133
    Abstract: The construction and design of new multi-laminate sheet materials for the fabrication of shipping containers, boxes, furniture, consumer items, and many other products, including those generally using panels in their design, is disclosed. These new materials are produced by employing advanced folding techniques, to yield lightweight, cost effective multi-laminates. At least one layer in the multi-laminate structure is a folded sheet tessellation which, in some embodiments, can have doubly periodic folded geometries with fold creases in multiple non-parallel directions. The various layers of the construction can interlock with each other to collectively provide mechanical stiffness, strength, energy absorption and other properties.
    Type: Grant
    Filed: February 4, 2019
    Date of Patent: May 3, 2022
    Inventor: Daniel H. Kling
  • Publication number: 20190241342
    Abstract: The construction and design of new multi-laminate sheet materials for the fabrication of shipping containers, boxes, furniture, consumer items, and many other products, including those generally using panels in their design, is disclosed. These new materials are produced by employing advanced folding techniques, to yield lightweight, cost effective multi-laminates. At least one layer in the multi-laminate structure is a folded sheet tessellation which, in some embodiments, can have doubly periodic folded geometries with fold creases in multiple non-parallel directions. The various layers of the construction can interlock with each other to collectively provide mechanical stiffness, strength, energy absorption and other properties.
    Type: Application
    Filed: February 4, 2019
    Publication date: August 8, 2019
    Inventor: Daniel H. Kling
  • Publication number: 20190022968
    Abstract: A method and apparatus for forming patterns on sheet material are disclosed. The method comprises a continuous lateral stretch process for producing zero- or near zero-curvature structures. In a preferred embodiment, the method comprises pre-gathering the sheet material in the lateral direction to form longitudinal corrugated folds and then feeding the corrugated material through one or more sets of oscillating formers, preferably articulating discs, to impart folding in the lateral direction. Optionally, the sheet material may be fed through one or more sets of patterned rollers.
    Type: Application
    Filed: September 25, 2018
    Publication date: January 24, 2019
    Inventor: Daniel H. Kling
  • Patent number: 10099887
    Abstract: A method for providing folded sheet structures comprising selecting an aspect surface, applying a shaping function to said aspect surface to yield a shaped surface, applying a floating point method to obtain a floated surface, and calculating a corresponding fold pattern on a unfolded sheet. The floating point method can be applied reiteratively to calculate the corresponding fold pattern. Machines for folding multifold structures, laminate structures, and micro- and nano-structures are disclosed.
    Type: Grant
    Filed: October 28, 2013
    Date of Patent: October 16, 2018
    Assignee: FOLDSTAR, INC.
    Inventor: Daniel H. Kling
  • Patent number: 10081153
    Abstract: A method and apparatus for forming patterns on sheet material are disclosed. The method comprises a continuous lateral stretch process for producing zero- or near zero-curvature structures. In a preferred embodiment, the method comprises pre-gathering the sheet material in the lateral direction to form longitudinal corrugated folds and then feeding the corrugated material through one or more sets of oscillating formers, preferably articulating discs, to impart folding in the lateral direction. Optionally, the sheet material may be fed through one or more sets of patterned rollers.
    Type: Grant
    Filed: April 13, 2015
    Date of Patent: September 25, 2018
    Assignee: FOLDSTAR, INC.
    Inventor: Daniel H. Kling
  • Publication number: 20150283782
    Abstract: A method and apparatus for forming patterns on sheet material are disclosed. The method comprises a continuous lateral stretch process for producing zero- or near zero-curvature structures. In a preferred embodiment, the method comprises pre-gathering the sheet material in the lateral direction to form longitudinal corrugated folds and then feeding the corrugated material through one or more sets of oscillating formers, preferably articulating discs, to impart folding in the lateral direction. Optionally, the sheet material may be fed through one or more sets of patterned rollers.
    Type: Application
    Filed: April 13, 2015
    Publication date: October 8, 2015
    Inventor: Daniel H. Kling
  • Patent number: 9005096
    Abstract: A method and apparatus for forming patterns on sheet material are disclosed. The method comprises a continuous lateral stretch process for producing zero- or near zero-curvature structures. In a preferred embodiment, the method comprises pre-gathering the sheet material in the lateral direction to form longitudinal corrugated folds and then feeding the corrugated material through one or more sets of oscillating formers, preferably articulating discs, to impart folding in the lateral direction. Optionally, the sheet material may be fed through one or more sets of patterned rollers.
    Type: Grant
    Filed: May 23, 2007
    Date of Patent: April 14, 2015
    Inventor: Daniel H. Kling
  • Patent number: 8744610
    Abstract: The present invention supplies practical procedures, functions or techniques for folding tessellations. Several tessellation crease pattern techniques, and the three-dimensional folded configuration are given. Additionally several new forming processes, including mathematical methods for describing the material flow are disclosed doubly-periodic folding of materials that name the doubly-periodic folded (DPF) surface, including vertices, edges, and facets, at any stage of the folding. This information is necessary for designing tooling and forming equipment, for analyzing strength and deflections of the DPFs under a variety of conditions, for modeling the physical properties of DPF laminations and composite structures, for understanding the acoustic or other wave absorption/diffusion/reflection characteristics, and for analyzing and optimizing the structure of DPFs in any other physical situation.
    Type: Grant
    Filed: August 12, 2011
    Date of Patent: June 3, 2014
    Inventor: Daniel H. Kling
  • Publication number: 20140135195
    Abstract: A method for providing folded sheet structures comprising selecting an aspect surface, applying a shaping function to said aspect surface to yield a shaped surface, applying a floating point method to obtain a floated surface, and calculating a corresponding fold pattern on a unfolded sheet. The floating point method can be applied reiteratively to calculate the corresponding fold pattern. Machines for folding multifold structures, laminate structures, and micro- and nano-structures are disclosed.
    Type: Application
    Filed: October 28, 2013
    Publication date: May 15, 2014
    Inventor: Daniel H. Kling
  • Patent number: 8588953
    Abstract: The present invention supplies practical procedures, functions or techniques for folding tessellations. Several tessellation crease pattern techniques, and the three-dimensional folded configuration are given. Additionally several new forming processes, including mathematical methods for describing the material flow are disclosed doubly-periodic folding of materials that name the doubly-periodic folded (DPF) surface, including vertices, edges, and facets, at any stage of the folding. This information is necessary for designing tooling and forming equipment, for analyzing strength and deflections of the DPFs under a variety of conditions, for modeling the physical properties of DPF laminations and composite structures, for understanding the acoustic or other wave absorption/diffusion/reflection characteristics, and for analyzing and optimizing the structure of DPFs in any other physical situation.
    Type: Grant
    Filed: August 12, 2011
    Date of Patent: November 19, 2013
    Inventor: Daniel H. Kling
  • Publication number: 20120184426
    Abstract: The present invention supplies practical procedures, functions or techniques for folding tessellations. Several tessellation crease pattern techniques, and the three-dimensional folded configuration are given. Additionally several new forming processes, including mathematical methods for describing the material flow are disclosed doubly-periodic folding of materials that name the doubly-periodic folded (DPF) surface, including vertices, edges, and facets, at any stage of the folding. This information is necessary for designing tooling and forming equipment, for analyzing strength and deflections of the DPFs under a variety of conditions, for modeling the physical properties of DPF laminations and composite structures, for understanding the acoustic or other wave absorption/diffusion/reflection characteristics, and for analyzing and optimizing the structure of DPFs in any other physical situation.
    Type: Application
    Filed: August 12, 2011
    Publication date: July 19, 2012
    Inventor: Daniel H. Kling
  • Publication number: 20120179429
    Abstract: The present invention supplies practical procedures, functions or techniques for folding tessellations. Several tessellation crease pattern techniques, and the three-dimensional folded configuration are given. Additionally several new forming processes, including mathematical methods for describing the material flow are disclosed doubly-periodic folding of materials that name the doubly-periodic folded (DPF) surface, including vertices, edges, and facets, at any stage of the folding. This information is necessary for designing tooling and forming equipment, for analyzing strength and deflections of the DPFs under a variety of conditions, for modeling the physical properties of DPF laminations and composite structures, for understanding the acoustic or other wave absorption/diffusion/reflection characteristics, and for analyzing and optimizing the structure of DPFs in any other physical situation.
    Type: Application
    Filed: August 12, 2011
    Publication date: July 12, 2012
    Inventor: Daniel H. Kling
  • Publication number: 20110301010
    Abstract: The present invention supplies practical procedures, functions or techniques for folding tessellations. Several tessellation crease pattern techniques, and the three-dimensional folded configuration are given. Additionally several new forming processes, including mathematical methods for describing the material flow are disclosed doubly-periodic folding of materials that name the doubly-periodic folded (DPF) surface, including vertices, edges, and facets, at any stage of the folding. This information is necessary for designing tooling and forming equipment, for analyzing strength and deflections of the DPFs under a variety of conditions, for modeling the physical properties of DPF laminations and composite structures, for understanding the acoustic or other wave absorption/diffusion/reflection characteristics, and for analyzing and optimizing the structure of DPFs in any other physical situation.
    Type: Application
    Filed: August 12, 2011
    Publication date: December 8, 2011
    Inventor: Daniel H. Kling
  • Patent number: 8072453
    Abstract: The present invention supplies practical procedures, functions or techniques for folding tessellations. Several tessellation crease pattern techniques, and the three-dimensional folded configuration are given. Additionally several new forming processes, including mathematical methods for describing the material flow are disclosed doubly-periodic folding of materials that name the doubly-periodic folded (DPF) surface, including vertices, edges, and facets, at any stage of the folding. This information is necessary for designing tooling and forming equipment, for analyzing strength and deflections of the DPFs under a variety of conditions, for modeling the physical properties of DPF laminations and composite structures, for understanding the acoustic or other wave absorption/diffusion/reflection characteristics, and for analyzing and optimizing the structure of DPFs in any other physical situation.
    Type: Grant
    Filed: September 12, 2008
    Date of Patent: December 6, 2011
    Inventor: Daniel H. Kling
  • Patent number: 7991221
    Abstract: Methods are constructed for defining equivalence relations on embedded manifolds. A continuous path in the space of equivalence relations that spans from “homologous” to “diffeomorphic” and another similar path with endpoints “homologous” and “isometric” are given. Underlying the methodology is a convolution algebra of homology sampling functions. The methodology has applications for describing geometrical arrangements in material science, molecular biology, data science and physics. The methods are implemented in program code stored in a computer readable media and executable on a computer system to provide data analysis functions for a user.
    Type: Grant
    Filed: March 6, 2007
    Date of Patent: August 2, 2011
    Inventor: Daniel H. Kling
  • Publication number: 20100006210
    Abstract: A method for providing folded sheet structures comprising selecting an aspect surface, applying a shaping function to said aspect surface to yield a shaped surface, applying a floating point method to obtain a floated surface, and calculating a corresponding fold pattern on a unfolded sheet. The floating point method can be applied reiteratively to calculate the corresponding fold pattern. Machines for folding multifold structures, laminate structures, and micro- and nano-structures are disclosed.
    Type: Application
    Filed: September 18, 2008
    Publication date: January 14, 2010
    Inventor: Daniel H. Kling
  • Publication number: 20090029838
    Abstract: The present invention supplies practical procedures, functions or techniques for folding tessellations. Several tessellation crease pattern techniques, and the three-dimensional folded configuration are given. Additionally several new forming processes, including mathematical methods for describing the material flow are disclosed doubly-periodic folding of materials that name the doubly-periodic folded (DPF) surface, including vertices, edges, and facets, at any stage of the folding. This information is necessary for designing tooling and forming equipment, for analyzing strength and deflections of the DPFs under a variety of conditions, for modeling the physical properties of DPF laminations and composite structures, for understanding the acoustic or other wave absorption/diffusion/reflection characteristics, and for analyzing and optimizing the structure of DPFs in any other physical situation.
    Type: Application
    Filed: September 12, 2008
    Publication date: January 29, 2009
    Inventor: Daniel H. Kling
  • Patent number: 6935997
    Abstract: The present invention supplies practical procedures, functions or techniques for folding tessellations. Several tessellation crease pattern techniques, and the three-dimensional folded configuration are given. Additionally several new forming processes, including mathematical methods for describing the material flow are disclosed doubly-periodic folding of materials that name the doubly-periodic folded (DPF) surface, including vertices, edges, and facets, at any stage of the folding. This information is necessary for designing tooling and forming equipment, for analyzing strength and deflections of the DPFs under a variety of conditions, for modeling the physical properties of DPF laminations and composite structures, for understanding the acoustic or other wave absorption/diffusion/reflection characteristics, and for analyzing and optimizing the structure of DPFs in any other physical situation.
    Type: Grant
    Filed: September 14, 2001
    Date of Patent: August 30, 2005
    Assignee: Rutgers, The State University of New Jersey
    Inventor: Daniel H. Kling
  • Publication number: 20020094926
    Abstract: The present invention supplies practical procedures, functions or techniques for folding tessellations. Several tessellation crease pattern techniques, and the three-dimensional folded configuration are given. Additionally several new forming processes, including mathematical methods for describing the material flow are disclosed doubly-periodic folding of materials that name the doubly-periodic folded (DPF) surface, including vertices, edges, and facets, at any stage of the folding. This information is necessary for designing tooling and forming equipment, for analyzing strength and deflections of the DPFs under a variety of conditions, for modeling the physical properties of DPF laminations and composite structures, for understanding the acoustic or other wave absorption/diffusion/reflection characteristics, and for analyzing and optimizing the structure of DPFs in any other physical situation.
    Type: Application
    Filed: September 14, 2001
    Publication date: July 18, 2002
    Inventor: Daniel H. Kling