Abstract: The invention provides calendered tissue webs and products produced by passing a tissue web through a calender nip created by a patterned roll having a first pattern and a second pattern thereon and a substantially smooth roll. As the web is transported through the nip it is subjected to variable calender loads that impart variable cross-machine (CD) direction properties to the resulting calendered web. CD properties that may be varied according to the present invention include sheet caliper, sheet bulk and surface smoothness. The variable CD property may be preserved in the web as it is further converted, such as winding about a core, resulting in tissue products having physical properties that vary along at least one dimension of the product.

Abstract: The invention provides calendered tissue webs and products produced by passing a tissue web through a calender nip created by a patterned roll having a first pattern and a second pattern thereon and a substantially smooth roll. As the web is transported through the nip it is subjected to variable calender loads that impart variable cross-machine (CD) direction properties to the resulting calendered web. CD properties that may be varied according to the present invention include sheet caliper, sheet bulk and surface smoothness. The variable CD property may be preserved in the web as it is further converted, such as winding about a core, resulting in tissue products having physical properties that vary along at least one dimension of the product.

Abstract: An apparatus and method for turning-up a web is disclosed that results in greater efficiency. The method has been found to work especially well when the web is a bulky tissue web, but is also suitable for other web materials. The apparatus includes a reel spool having a cylindrical surface, the cylindrical surface includes at least one axial line of adhesive and a plurality of apertures operatively connected to a source of vacuum.