Abstract: A vane-type camshaft phaser for an internal combustion engine includes an intermediate locking pin and seat for locking the camshaft phaser at a position intermediate of its full advanced and retard positions. A feature is provided for radially orienting the locking pin with the seat.

Abstract: A camshaft phaser controllably varies the phase relationship between a crankshaft and a camshaft in an internal combustion engine. The camshaft phaser includes an input member rotatable by the crankshaft. The input member is connected through a gear drive to an output member which is fixed to the camshaft. A rotational actuator acting on the gear drive unit causes relative rotation between the input member and the output member. A first stop member is rotatable with the input member in a one-to-one relationship. A second stop member is rotatable with the output member in a one-to-one relationship to limit relative angular travel between the input member and the output member. A torque absorption means is provided for limiting the rate at which torque is applied from the rotational actuator to the gear drive unit when the second stop member makes contact with the first stop member.

Abstract: A camshaft phaser controllably varies the phase relationship between a crankshaft and a camshaft in an internal combustion engine. The camshaft phaser includes an input member rotatable by the crankshaft. The input member is connected through a gear drive to an output member which is fixed to the camshaft. A rotational actuator acting on the gear drive unit causes relative roation between the input member and the output member. A first stop member is rotatable with the input member in a one-to-one relationship. A second stop member is rotatable with the output member in a one-to-one relationship to limit relative angular travel between the input member and the output member. A torque absorption means is provided for limiting the rate at which torque is applied from the rotational actuator to the gear drive unit when the second stop member makes contact with the first stop member.

Abstract: A vane-type camshaft phaser for an internal combustion engine includes an intermediate locking pin and seat for locking the camshaft phaser at a position intermediate of its full advanced and retard positions. A feature is provided for radially orienting the locking pin with the seat.

Abstract: An electromechanical camshaft phasing system comprising a first pinion gear mounted on the end of an engine camshaft and engaged by a worm gear mounted on a transverse shaft extending from and journalled by bearings in a phaser drive sprocket to cause the camshaft to rotate in response to the engine crankshaft. The first pinion gear is surrounded by a ring gear having a hub keyed to an armature or stator shaft of a motor mounted on the engine coaxially of the camshaft and first pinion gear. A second pinion gear mounted on the worm gear shaft engages the ring gear such that motor rotation of the ring gear about the first pinion gear causes rotation of the second pinion gear, worm gear, first pinion gear, and thus the camshaft with respect to the sprocket, thus varying the phase of the camshaft with respect to the crankshaft.

Abstract: An electromechanical camshaft phasing system comprising a first pinion gear mounted on the end of an engine camshaft and engaged by a worm gear mounted on a transverse shaft extending from and journalled by bearings in a phaser drive sprocket to cause the camshaft to rotate in response to the engine crankshaft. The first pinion gear is surrounded by a ring gear having a hub keyed to an armature or stator shaft of a motor mounted on the engine coaxially of the camshaft and first pinion gear. A second pinion gear mounted on the worm gear shaft engages the ring gear such that motor rotation of the ring gear about the first pinion gear causes rotation of the second pinion gear, worm gear, first pinion gear, and thus the camshaft with respect to the sprocket, thus varying the phase of the camshaft with respect to the crankshaft.

Abstract: A die cast aluminum front cover plate for application in a vane-type camshaft phaser includes a plurality of bores and a plurality of steel threaded inserts press fitted into the bores. Steel threaded inserts add the required strength to the stator bolt threads to enable a shorter thread engagement, which in turn enables a thinner aluminum front cover plate that may be packaged in tight applications where prior art aluminum front covers cannot be used due to their larger thickness. The steel threaded inserts not only provide a higher stiffness but also have a flanged shape that effectively spreads the clamp load generated during the tightening of the stator bolts further out preventing local clamp load points and, consequently, reducing cover deflection over the span of the front cover plate.

Abstract: A camshaft phaser comprising a differential bevel gear arrangement to vary the phase relationship of a camshaft to a crankshaft in an internal combustion engine. In the differential gear system, a 45° beveled input gear is mounted parallel to and coaxial with a 45° beveled output gear. One or more 45° beveled spider gears is disposed in meshed relationship with the input and output gears in a gear pattern having a rectangular cross-sectional appearance. Rotation of the input gear causes an opposite rotation of the output gear. The phase relationship between the input and output gears may be varied by varying the position of the spider gear. The input gear and spider gears may be driven via a sprocket in time with the crankshaft in a plurality of arrangements.

Abstract: A vane-type camshaft phaser having a rotational authority between 40 crank degrees before TDC and 30 crank degrees after TDC. The phaser includes a stator seat formed at a rotation position intermediate between full advance and full retard. A locking pin in a vane of the rotor engages the seat, locking the rotor at the intermediate position. The pin is disengaged by pressurized engine oil independent of oil flows for advance and retard of the rotor. The oil is controlled by a dedicated valve. Preferably, the seat and the ends of the locking pin are vented by passages in the rotor and stator which are aligned when the rotor is at the selected locking angle to remove oil resistance to entry of the pin into the seat. To position the locking pin over the seat, phasing rate is reduced to allow time for the locking pin to engage the seat.

Abstract: A camshaft phaser comprising a differential bevel gear arrangement to vary the phase relationship of a camshaft to a crankshaft in an internal combustion engine. In the differential gear system, a 45° beveled input gear is mounted parallel to and coaxial with a 45° beveled output gear. One or more 45° beveled spider gears is disposed in meshed relationship with the input and output gears in a gear pattern having a rectangular cross-sectional appearance. Rotation of the input gear causes an opposite rotation of the output gear. The phase relationship between the input and output gears may be varied by varying the position of the spider gear. The input gear and spider gears may be driven via a sprocket in time with the crankshaft in a plurality of arrangements.

Abstract: An improved splined cam phaser includes four assemblies: a sprocket assembly, an inner hub assembly, a cover assembly, and a piston assembly. The joined assemblies provide phaser function at reduced manufacturing cost. The cover assembly, at least in part, is stamped from sheet stock and is net formed to receive a seal.

Abstract: A variable cam phaser has drive and driven members connected by helical splines of an annular phase control piston and a lash control piston, axial motion of which varies the angular phase relation between the drive and driven members. A single wave spring received in a groove in one of the pistons biases them apart to take up lash in the splines. A return spring biases the phase control piston to an initial phase setting. Pre-timing of the members is provided for by a driven (or drive) member comprising two components, a hub flange that supports the other member and a splined hub carried by and initially rotatable on a tubular protrusion of the hub flange. After assembly of the phasing mechanism, the hub is rotated on the hub flange to pre-time the initial phasing of the members. An end of the tubular protrusion is then deformed into a flange engaging an annular shoulder on the hub to lock the hub and hub flange members together and maintain the pre-timing.

Abstract: A self-contained lash adjuster includes a closed end cylinder body and a plunger in the cylinder defining a pressure chamber at the closed end of the cylinder and an internal reservoir connected with the chamber by a one-way passage in the plunger. A diaphragm sealing the reservoir is loaded by a spring piston to pressurize the reservoir and apply a differential pressure extending force to the plunger. The plunger is preferably made in two parts with the diaphragm in the lower part defining the chamber and the piston in the upper part distal from the chamber. The two-part construction permits leakdown testing before permanent installation of the diaphragm. A seal in the lower part beyond a return port seals the plunger walls to the cylinder. Installation during assembly of excess fluid for make-up is controlled by positioning of the plunger lower part during filling in a hyper extended position beyond the fully extended position to which the plunger is limited after full assembly of the lash adjuster.