Abstract: A seal assembly for a battery cell includes a grommet having an opening having an inner surface. A nail has a nail head and a stem extending from the stem. The stem includes a first portion with a larger diameter and a second portion with a smaller diameter and the stem extends through the opening in the grommet. The stem and the grommet form a first interference fit at a distal end of the opening. A trap clearance is formed between the distal end of the opening and the nail head. The trap clearance defines a trap for a sealant. A sealant is disposed on the stem and is located at least partially in the trap.

Abstract: A tracking device for tracking a vehicle in which a radio transmitter is powered by heat energy of the exhaust system of an engine propelling the vehicle. A thermoelectric module is attached to a hot portion of the exhaust system. Electrical power generated by the thermoelectric module is used to power the transmitter. A preferred tracking device consists of one thermoelectric module, one transmitter, a flexible finned plate for dissipating heat, and two high Curie temperature magnets for attaching the device to the vehicle's tail pipe. The transmitter is mounted on the flexible finned plate with a thermal insulator in-between them.

Abstract: An electric generator system for producing electric power from the environmental temperature changes such as occur during a normal summer day on Earth or Mars. In a preferred embodiment a phase-change mass is provided which partially or completely freezes during the relatively cold part of a cycle and partially or completely melts during the relatively hot part of the cycle. A thermoelectric module is positioned between the phase-change mass and the environment. The temperature of the phase-change mass remains relatively constant throughout the cycle. During the hot part of the cycle heat flows from the environment through the thermoelectric module into the phase change mass generating electric power which is stored in an electric power storage device such as a capacitor or battery. During the cold part of the cycle heat flows from the phase change mass back through the module and out to the environment also generating electric power that also is similarly stored.

Abstract: An electric generator system for producing electric power from the environmental temperature changes such as occur during a normal summer day on Earth or Mars. In a preferred embodiment a phase-change mass is provided which partially or completely freezes during the relatively cold part of a cycle and partially or completely melts during the relatively hot part of the cycle. A thermoelectric module is positioned between the phase-change mass and the environment. The temperature of the phase-change mass remains relatively constant throughout the cycle. During the hot part of the cycle heat flows from the environment through the thermoelectric module into the phase change mass generating electric power which is stored in an electric power storage device such as a capacitor or battery. During the cold part of the cycle heat flows from the phase change mass back through the module and out to the environment also generating electric power that also is similarly stored.

Abstract: A tracking device for tracking a vehicle in which a radio transmitter is powered by heat energy of the exhaust system of an engine propelling the vehicle. A thermoelectric module is attached to a hot portion of the exhaust system. Electrical power generated by the thermoelectric module is used to power the transmitter. A preferred tracking device consists of one thermoelectric module, one transmitter, a flexible finned plate for dissipating heat, and two high Curie temperature magnets for attaching the device to the vehicle's tail pipe. The transmitter is mounted on the flexible finned plate with a thermal insulator in-between them.

Abstract: A thermoelectric fire alarm system capable of generating electric power. A thermoelectric device is compressed between a heat absorbing plate and a cold side heat sink. A fire heats the plate. A phase change material is provided to absorb heat at an approximately constant temperature to keep the cold side heat sink relatively cold to provide at least a temporary temperature differential across the thermoelectric device allowing the device to generate sufficient electric power to activate an alarm identifying the fire.

Abstract: A low-cost thermoelectric module utilizing a greatly reduced quantity of thermoelectric material as compared to similar prior art thermoelectric modules. An egg crate design containing thermoelectric elements is utilized in the present invention. However, the walls of the egg crate in the parts of the module separating the thermoelectric elements are made thick so that the total cross sectional area of the elements is less than 75 percent of the total module cross sectional area. The spaces above and below the elements are filled with a high heat and electric conducting material such as aluminum. This produces funnel-shaped conductors funneling heat and electric current into and out of each of the thermoelectric elements. The payoff to this approach is that the heat flux through the hot and cold module surfaces can be maintained while producing the same power output with about half the thermoelectric material or less.

Abstract: A combustion heat powered portable electronic device. At least one thermoelectric module is sandwiched between a hot block heated by a combustion heat source and a cold-side heat sink and provides electric power to a portable electronic device from the temperature difference. An electric circuit provides power for purposes of operating the portable electronic device either directly or indirectly by charging a rechargeable battery which in turn provides power to the electronic device. In a preferred embodiment the combustion heat source is a catalytic combustion unit. The hot block and/or cold side heat sink can be integrated into a single unit with the thermoelectric module. In a preferred embodiment the cold side heat sink is cooled by fins cooled by air driven by a forced air fan powered by the thermoelectric module.

Abstract: A self-powered combustion furnace unit. A combustion furnace providing circulating hot fluid heating is equipped with a thermoelectric generator comprised of a plurality of thermoelectric modules mounted on the furnace. The heat from the combustion provides a high temperature hot side heat source for the thermoelectric modules and the fluid of the circulating hot fuid system provides the cold side heat sink for the thermoelectric modules. Electric power produced by the thermoelectric modules powers a motor driving a pump which circulates the circulating hot fluid. In a preferred embodiment low cost, high temperature thermoelectric modules are provided which comprise thermoelectric elements installed in injection molded eggcrates. The thermoelectric modules are held in close contact with the hot side heat exchanger and the cold side heat sink with a spring force such as that provided by Belville springs.

Abstract: A support is provided for use in a thermionic converter to support an end of an emitter to keep it out of contact with a surrounding collector while allowing the emitter end to move axially as its temperature changes. The emitter end (34) is supported by a spring structure (44) that includes a pair of Belleville springs, and the spring structure is supported by a support structure (42) fixed to the housing that includes the collector. The support structure is in the form of a sandwich with a small metal spring-engaging element (74) at the front end, a larger metal main support (76) at the rear end that is attached to the housing, and with a ceramic layer (80) between them that is bonded by hot isostatic pressing to the metal element and metal main support. The spring structure can include a loose wafer (120) captured between the Belleville springs.

Abstract: A support is provided for use in a thermionic converter to support an end an emitter to keep it out of contact with a surrounding collector while allowing the emitter end to move axially at its temperatures changes. The emitter end (34) is supported by a spring structure (44) that includes a pair of Belleville springs, and the spring structure is supported by a support structure (42) fixed to the housing that includes the collector. The support structure is in the form of a sandwich with a small metal spring-engaging element (74) at the front end, a larger metal main support (76) at the rear end that is attached to the housng, and with a ceramic layer (80) between them that is bonded by hot isostatic pressing to the metal element and metal main support. The spring structure can include a loose wafer (120) captured between the Belleville springs.

Abstract: A support is provided for use in a therminonic converter to support an end of an emitter to keep it out of contact with a surrounding collector while allowing the emitter end to move axially as its temperature changes. The emitter end (34) is supported by a spring structure (44) that includes a pair of Belleville springs, and the spring structure is supported by a support structure (42) fixed to the housing that includes the collector. The support structure is in the form of a sandwich with a small metal spring-engaging element (74) at the front end, a larger metal main support (76) at the rear end that is attached to the housing, and with a ceramic layer (80) between them that is bonded by hot isostatic pressing to the metal element and metal main support. The spring structure can include a loose wafer (120) captured between the Belleville springs.