Abstract: A control system/method for controlling a vehicle drive-train system including an internal combustion engine, a transmission and a centrifugal clutch for drivingly coupling an engine output to a transmission input shaft. A system controller issues command output signals for controlling engine speed in order to prevent damage and/or overheating of the clutch during periods of prolonged operation of the clutch in a partially engaged state.

Abstract: A friction clutch having a wear compensation device is provided that includes a cover assembly that is secured to a flywheel of an internal combustion engine for rotation therewith. A pressure plate is arranged in the cover assembly and is urged by a spring member toward the flywheel. At least one friction plate is arranged between the pressure plate and the flywheel enabling the pressure plate to provide a clamping force to press the friction plate against the flywheel. The wear compensation device includes two cooperating annular members that are changeable along their axial dimension to compensate for the increased distance between the pressure plate and the friction plate due to wear in the clutch.

Abstract: A fluid pressure operated actuator mechanism for a friction clutch is provided that includes a housing having a generally annular piston disposed therein that is operatively engaged with a resilient member that is pivotably connected to a clutch throw-out bearing. The piston is reciprocally received in a cylinder that possesses a longitudinal axis coaxial with a longitudinal axis of a clutch output shaft. The cylinder is in communication with a plurality of ducts formed in the housing that supply fluid pressure to the piston. The piston, when pressurized, causes the resilient member to pivot about a fulcrum member to redirect the force generated by the piston. The redirected force of the piston causes the bearing and a connected clutch spring to move in a direction away from the friction clutch to disengage the clutch.

Abstract: A clutch driven disc assembly includes a hub and an annular spring plate fixed to the hub. A friction disc assembly is mounted concentric with an axis of rotation of the hub and is rotatably relative to the spring plate. A plurality of drive springs are operably disposed between the spring plate and the friction disc assembly. The friction disc assembly further includes a reinforcing plate and a substantially annular disc fixed to the reinforcing plate. A friction material button is fixed to the substantially annular disc. The friction material button has a friction material cookie and a backer plate. The backer plate is fixed to the friction material cookie. The backer plate is substantially the same size and shape as the friction material cookie. A laser weld bead joins the substantially annular disc and the backer plate, in turn fixing the friction material button to the substantially annular disc.

Abstract: A pressure plate for a motor vehicle includes an annular disc having a first frictional engagement surface. The first frictional engagement surface has an annular initial engagement region substantially normal to the axis of rotation, and a secondary engagement region disposed radially inwardly of the initial engagement region defining a concave surface within the pressure plate.

Abstract: A clutch release mechanism is slideably disposed over a driven shaft to transfer force from a plurality of levers or springs to a pressure plate. The release mechanism is axially displaced to engage or release a clutch. A modular release mechanism disclosed herein comprises a release sleeve which is slideably disposed on a driven shaft, the release sleeve has an axis of rotation, a first end and a second end. The release sleeve has a lever engagement portion disposed at the first end for contact with a release lever. A bearing is disposed about the axis of rotation and has an inward race and an outer race. The release sleeve has a bearing housing portion disposed at the second end for receiving the bearing. The bearing housing portion has a shoulder for locating the bearing therein.

Abstract: A friction clutch for a motor vehicle with an automatic adjustment mechanism with a rotating cam includes an adjustment limiting mechanism. The second annular cam has a cam lock engagement surface extending radially inwardly of the cam surfaces. The cam lock engagement surface faces the pressure plate and concentric with an axis of rotation. A guide pin is fixed in the pressure plate and axially extends from the pressure plate on a side opposite the frictional engagement surface. A cam lock has a radially extending cam lock flange. The cam lock flange is axially disposed between the pressure plate and the cam lock engagement surface. The cam lock flange defines a flange engagement surface facing and complementary to the cam lock engagement surface. The cam lock has an aperture therein which slidably receives the guide pin. A bias spring engages the cam lock and biases the cam lock away from the pressure plate.

Abstract: A clutch fork assembly for use with a motor vehicle clutch includes a shaft and a fork. The shaft has an axis of fork rotation at a first location. The fork has a pair of tines and a lever arm. Each tine has a first bearing engagement point at a first bearing distance from the axis of fork rotation. The lever arm has a first linkage engagement point at a first linkage distance from the axis of fork rotation. The link engagement point is a predetermined distance from the bearing engagement point. A first clutch fork lever ratio is established by dividing the first linkage distance by the first bearing distance.

Abstract: A friction clutch comprising an adjustment mechanism that includes a stationary annular cam, a rotating cam, a cam biasing spring, a fulcrum ring, a wear sensor and an adjustment limiting device. The stationary annular cam is centered about an axis of rotation and is fixed relative to a pressure plate. The stationary cam has a stationary cam surface with a plurality of ramps thereon. The rotating cam is also centered about an axis of rotation and is rotatable relative to the pressure plate. The rotating cam has a rotating cam surface with a plurality of ramps thereon and is disposed between the adjustment limiting device and the stationary cam. The rotating cam surface is in contact with a stationary cam surface, and rotating cam rotates with respect to the stationary cam to move an axial end of the rotating cam from a first axial position to a second axial position relative to a cover. A cam biasing spring has a first end received in the rotating cam and a second end attached to the pressure plate.

Abstract: A friction clutch for a motor vehicle includes a cover, a pressure plate, a biasing member and an adjustment mechanism. The adjustment mechanism includes a first annular cam, a second annular cam and a torsional spring and housing assembly. The cover has an axis of rotation. The pressure plate is coupled to the cover for rotation therewith about the axis. The pressure plate has a frictional engagement surface substantially normal to the axis. The pressure plate has a plurality of cooling blades extending from the pressure plate on a side opposite the frictional engagement surface. The blades are located at a first radial distance from the axis. The biasing member is interposed between the cover and the pressure plate, and biases the pressure plate toward an engaged pressure plate position. The adjustment mechanism is centered about the axis and is located at a first radial distance from the axis. The adjustment mechanism is operably disposed between the biasing member and the pressure plate.

Abstract: An adjustment mechanism for a frictional clutch for a motor vehicle includes a pressure plate, a first annular cam member, a second annular cam member, a cam spring, a cam control finger, an anti-rotation feature, and a control finger drag spring. The pressure plate has an axis of rotation and an engagement surface substantially normal to the axis of rotation. The first annular cam member is concentric with the axis of rotation and has a plurality of first ramped cam surfaces. The first annular cam member is rotatively fixed with respect to the pressure plate. The second annular cam member is rotatable relative to the first annular cam member and has a plurality of second ramped cam surfaces in engagement with the first ramped cam surfaces. The second annular cam member, together with the first annular cam member, define an effective pressure plate thickness. The second annular cam member also has an engagement step at its outer periphery.

Abstract: A clutch driven disc assembly includes a hub, an annular spring plate, an annular disc assembly, a plurality of drive springs, and a disc assembly. The hub has an axis of rotation. The annular spring plate rotatably is fixed to the hub. The annular disc assembly is mounted concentric with the axis of rotation for rotation relative to the spring plate. The plurality of drive springs is operably disposed between the spring plate and the disc assembly. The disc assembly has a reinforcing plate with spring pockets which receive the drive springs. The reinforcing plate has oppositely facing faces. The annular disc has a friction element fixed thereto and also has a plurality of attachment apertures passing therethrough. The weld bead is disposed in each of the attachment apertures and fixes the annular disc to one of the reinforcing plate faces.

Abstract: A clutch release mechanism includes a clutch release sleeve, a clutch release bearing and a clutch release fork. The clutch release sleeve has a lever engagement feature at a first end. The clutch release bearing engages a second end of the clutch release sleeve and has an inner race rotatably fixed to the second end of the clutch release sleeve. The clutch release fork has rollers disposed on each of two arms for engagement with an outer race of the clutch release bearing. The rollers each including a dowel pin with a first end received by a respective fork arm, the dowel pin having a second end encircled by a rotatively mounted tire. The tire has a through bore and a bushing fixedly mounted therein. A retainer is provided for preventing axial displacement of the tire from the second end of the dowel pin.

Abstract: A frictional clutch for a motor vehicle includes a cover, a pressure plate, a biasing member, an adjustment mechanism and an annular shield. The cover has an axis of rotation. The pressure plate is coupled to the cover for rotation therewith about the axis. The pressure plate has a frictional engagement surface substantially normal to the axis. The biasing member is interposed between the cover the pressure plate, and biases the pressure plate toward an engaged pressure plate position. The adjustment mechanism is centered about the axis and is located at a first radial distance from the axis. The adjustment mechanism is operably disposed between the biasing member and one of the pressure plate and the cover. The annular shield is disposed radially within the adjustment mechanism. The annular shield is axially alignment with the adjustment mechanism. The shield is sized and oriented to protect the adjustment mechanism from debris radiating outward from a central area of the clutch.

Abstract: An adjustment mechanism for a frictional clutch includes a pressure plate, a first annular cam member, a second annular cam member, a cam spring and an adjustment limiting mechanism. The pressure plate includes an axis of rotation and an engagement surface substantially normal to the axis of rotation. The first annular cam member is concentric with the axis of rotation and has a plurality of first ramped cam surfaces. The first annular cam member is rotatably fixed with respect to the pressure plate. The second annular cam member is rotatable relative to the first annular cam member and has a plurality of second ramped cam surfaces in engagement with the first ramped cam surfaces. The second annular cam member, together with the first annular cam member defines an effective pressure plate thickness relative to the engagement surface. The cam spring is connected with the cam member and rotatably biases the cam members toward an increased cam height.

Abstract: A clutch driven disc assembly includes an inner hub, an outer hub, an annular predamper driving element, an plurality of predamper springs, a plurality of spring caps, an annular spring plate, an annular disc assembly and a plurality of drive springs. The annular predamper driving element is rotatably fixed to the outer hub and has a planar base portion. The annular predamping driving element also has a plurality of axially extending spring retention arms and a plurality of spring engagement driving portions. The spring engagement driving portions are disposed radially inwardly of the spring retention arms. The spring retention arms define a plurality of first spring gaps in radial alignment with the spring retention arms. The annular predamper driven element is rotatably fixed to the inner hub and has an annular shoulder. The annular predamper driven element also has a plurality of axially extending spring engagement driven portions defining a plurality of second spring gaps.

Abstract: A heavy duty clutch release mechanism includes a clutch release sleeve, a clutch release bearing and a clutch release fork. The clutch release sleeve has a lever engagement feature at a first end. The clutch release bearing engages a second end of the clutch release sleeve and has an inner race rotatably fixed to the second end of the clutch release sleeve. The clutch release fork has rollers disposed on each of two arms for engagement with an outer race of the clutch release bearing.

Abstract: A clutch assembly with an automatically adjusting mechanism includes a clutch cover, a pressure plate, an actuating lever, a rotating cam ring, a stationary cam ring, and an adjusting spring disposed between the rotating cam ring and the clutch cover. The clutch cover has an axis of rotation. The pressure plate is concentric with the axis of rotation and has an engagement surface disposed opposite the clutch cover. The actuating lever is disposed between the clutch cover and the pressure plate. The rotating cam ring assembly is also concentric with the axis of rotation and includes a plurality of discrete arcuate incline segments, as well as a spring engagement feature fixed relative to at least one of the arcuate incline segments. The stationary cam ring is also concentric with the axis of rotation and is rotatably fixed relative to the clutch cover. The stationary cam ring has a backside in engagement with one of the pressure plate and the actuating lever.

Abstract: A clutch cover for use in a diaphragm spring type clutch assembly and adapted to be disposed between a flywheel fixed to a motor vehicle engine crankshaft and a transmission input shaft includes a body portion, an engagement portion, an arcuate spring retention member, and an arcuate travel stop. The body portion is spaced from and extends across the flywheel and has a central aperture adapted to receive the input shaft. A first side of the body portion is directed toward the flywheel and a second side of the body portion is directed opposite the flywheel. The engagement portion extends downward from the body portion toward the flywheel for engagement therewith. The engagement portion defines a gap between the body portion and the flywheel. The arcuate spring retention member is located proximate to an outer periphery of the body portion at a first diameter at least as large in diameter as the diaphragm spring.

Abstract: A friction device includes an adjustment mechanism for adjusting the device in response to wear on a friction surface within the device. The adjustment mechanism includes a first cam ring and a second cam ring adjacent the first cam ring. In one embodiment, the first cam ring is adapted for axial, but non-rotational movement with respect to a cover of the friction device, the cover being secured to a driving member for transmitting torque. The second cam ring is adapted for rotational movement with respect to the cover and the first cam ring. The first cam ring has a plurality of annular ramped surfaces on an axial face of the first cam ring. The second cam ring has a plurality of annular ramped surfaces on an axial face opposing the axial face of the first cam ring.